Plc, Hmi, Scada, Vfd And Robotics Programming And Troubleshooting

RESUME

B.S.Mahaboob Basha Kirloskar Ferrous Industries Ltd.

E-mail: *************@*****.*** Hospet, Karnataka.

Ph. No. +91-779*******, 944-***-****

Objective:

●To Seeking a challenging position in a highly competitive industry that will utilize the skills acquired during my course for your esteem concern. Highly motivated, creative with excellent communication and public relations skills, a fast learner and a good team player. My experience in PLC, HMI,SCADA & VFD and ROBOTICS Programming, Electrical Design, Development, Maintenance & Commissioning of control systems.

Technical Experience:

●Presently I am working with M/s Kirloskar Ferrous Industries Ltd. Koppal (Taluk & Dist.) Karnataka plant as a Deputy Manager in Maintenance and Automation (PLC & Robotics) Department .Taking in charge of Automation and Robotics, Projects for Commissioning, Programming and Operation & Maintenance from

March- 2014.

Worked in Kuksons Electronics Pvt.Ltd.Pune is an authorized system power house as SIEMENS working excellent in the field of automation as an Application Engineer from May- 2012 to March- 2014

MACHIENS: -, High Pressure Mouding Line (KW Germany), Sand plant (KW India), Shot Blasting (DISA India), Core Shop (Fritz Hens berg Italy), Automatic Press Pour (ABP India), Manipulator (Andromat Germany),SIIF(French),TOCOL (India),Stress Relieving Furnace (Thermo vision), EOT Cranes (Electromag), ABB Robots etc.

Job Profile:

.

Programming & commissioning knowledge of all types of PLC Automation (Siemens, Messung, Mitsubishi, Schneider, Delta).

Designing, Programming and Commissioning knowledge of all types of HMI, SCADA (Siemens, Messung, Mitsubishi).

Programming and Commissioning knowledge of all VFD (Siemens, SEW, Mitsubishi, Yashakawa, Allen Bradley, Schneider, etc...)

Programming, Commissioning and Troubleshooting knowledge of SINUMERIK 810D/840Di sl/840D/840 D sl and SINUMERIK 828D Controllers.

Programming and Troubleshooting knowledge of CNC 4-Axis Machines.

Programming and Commissioning Knowledge of Snag Grinding Machines.

Programming and Commissioning Knowledge of DISA Shot Blasting Machine.

ABB ROBOTICS programming & fault finding Knowledge of IRB 6600 & IRB 7600 Robots.

Knowledge on design equipment Hardware and Software (PLC’s, HMI’s, SCADA, VFD, and Servo systems, etc.)

Designing of Electrical Control panels as per the requirement in E-plan software.

Knowledge on Selection of Switchgears, Control Panels as per the requirement.

Software development for control languages (Ladder Logic, FBD, STL, etc..).

Complete commissioning & programming knowledge of SIEMENS- G120, G130, S120 VFD and SEW MOVITRACK & MOVIDRIVE with complete communicate with protocol S7300, S7400.

Knowledge of advance automation just like SERVO ELECTRICAL, SERVO HYDRAULIC & PROPORTIONATE HYDRAULICS.

ABB Robot Teaching and Preventive maintenance of robots.

Able to modify and teach Robot Program as per requirement.

Can handle maintenance of Soft starter and VFD (250Kw motor).

Knowledge on Conventional Belt Conveyors & Belt Feeders alignment and maintenance.

Knowledge on Z-pan Karnataka chain conveyor (Casting Transport Conveyors).

Knowledge on Bucket Elevators (Sand transport Elevators).

Operation and Troubleshooting Knowledge of MAKINO A81nX FANUC Controllers.

Responsible for the Modification in order to enhance Productivity, Quality, Safety and efficiency of m/c.

Knowledge of Different field sensors like water meter, flow meter, pressure s/w, position sensors, Encoders, Transducers, safety s/w, Load cells and other automation related sensors & their maintenance.

Projects and Software Skills:

Totally Integrated Automation Portal V11, V12, V13, V14, V15 Software Programming.

S7-1200 CPU 1214C DC/DC/DC (Siemens make CPU) commissioning & programming project handle in KIRLOSKAR for Dust Extraction system.

TOD, Lifter and Roller Conveyor programming and commissioning with Schneider make CPU in Kirloskar Plant.

S7-400 CPU 414-3 PN/DP (Siemens make CPU) with 9 ETHERNET STATION commissioning & programming project handle in KIRLOSKAR.

S7-300 Modular Embedded Controller (Siemens make CPU) with 12 ETHERNET STATION commissioning & programming project handle in KIRLOSKAR.

Siemens make Wincc Explorer, WINCC FLEXIBLE (SCADA) programming & development Knowledge.

Schneider make Somachine PLC programming and development knowledge.

Siemens make WINCC FLEXIBLE 2008 SP3 programming & development Knowledge.

Project Highlights:

1.Involved in the commissioning of fully atomized High pressure Molding Line and sand plant (make Kunkel-Wagner Germany.) including core setter. M/C capacity: 80 moulds / hour.

2.Successfully completed Programming and Commissioning of SINUMERIK 828D CNC Grinding machine.

3.Successfully completed Commissioning of SNAG grinding machine.

4.Successfully Completed Commissioning of Oil Dipping Gantry machine.

5.Successfully Completed Commissioning of ROBO Drilling Gantry machine.

6.Successfully Completed Commissioning of SPAN Core Shooter machine.

7.Successfully Completed Commissioning of RIECO (Sand Conveying System) machine.

8.Schneider make PLC Logic Development done for Lifter and Roller conveyor for casting movements for Assembly area M/c capacity: 60 Castings /hour.

9.Responsible for the commissioning of core shop (M/C FIRTZ HANSBERG and ABB make ROBOTS of 6 -axis). M/c capacity: 52 packages /hour.

10.Involved in the commissioning of other foundry equipment’s like crane, Shot blasting M/C, FBDC, cooling conveyer, and utility equipment’s.

11.Involved in the technical discussion of plant automation.

12.Responsible for project planning, Implementation and Execution.

Certificates:

Certified Automation Professionals (CAP) Training successfully completed in Industrial automation in Automation & Control Systems.

ABB Robotics basic training has successfully completed in ABB India Limited.

Management Development Program (MDP) Training Program successfully completed.

And it is conducted by SHINE at Kirloskar Ferrous Industries Limited.

5’S Training Program successfully completed in Kirloskar Ferrous Industries Limited.

Achievements:

KFIL recognized as Break-Through Award for the Indigenous Development of HMI Panels in Foundry Line-2.

KFIL recognized as Break-Through Award for PLC Program Conversion from German to English.

KFIL recognized as Good Work Award for Automation done for Hydraulic Motors (Auto switch off)

In DK-6 Shot Blasting Machine and Core Shooter Machines.

KFIL recognized as Good Work Award for the Automation done for Sand Cooler Drives Auto switch ON/OFF in Sand Plant.

KFIL recognized as Good Work Award for the Innovation of Program Copier for EOT Crane Remote.

KFIL recognized as Good Work Award for Installation of spare SCADA system with zero investment in Mold Line & Sand Plant.

KFIL recognized as Good Work Award for the Automation done for Vent Co-ordinate system in Cope line.

Additional Technical Skills:

Knowledge of PNEUMATIC & HYDRAULIC circuit.

Knowledge of all type foundry conveyors.

Can develop Root Cause Analysis & why- why analysis.

Knowledge of EPLAN software of electrical drawing.

Knowledge of 5’S Implementation system.

Professional Qualification:

Standard Year Institute

B.Tech (Electrical & Electronics) 2012 NOVACET, JNTU-HYD (AP)

Academic Qualifications:

Standard Year Institute

Intermediate 2008 Govt.Junior College for Boys, JMD (AP)

SSC 2006 Z P High School, Nossam (AP)

Personal Profile:

Date of birth - 01 July 1990

Father’s name - B.S.Hafiz

Sex - Male

Marital status - Married

Nationality - Indian

Permanent Address: Present Address:

S/O Beedila Shaik Hafiz

H.No: 3-40 Beside Jhanda Katta,

Main Road, 28th ward,

Nossam (Post & Village), 9th Cross Main,

Sanjamala (M), MJ Nagar,, Hospet,

Kurnool (Dist.) – 518145, Bellary (Dist.) - 583201,

AP India. Karnataka, India.

.

Yours Faithfully

B.S.Mahaboob Basha

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