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Engineer Maintenance

Location:
Vasant Nagar, Karnataka, India
Posted:
February 05, 2021

Contact this candidate

Resume:

Resume

Bharath R

Email: adjx34@r.postjobfree.com

Mob: +91-779*******, 962*******

Profile:

Academics:

Skill sets:

Organizational experience:

Professional experience:

Total 7.3 years of experience in Injection Mold Maintenance industry.

Hands on experience in operating conventional machines like turning, Surface grinding and Drilling.

Familiar with process planning, Scheduling and preparations of kaizens with PDCA method.

Familiar with injection mold design reviews, Mold making techniques.

Hands on experience on two plate and three plate molds.

Hands on experience in mold assembly, Mold maintenance, Troubleshooting & Mold Modification on injection molds.

ICQCC Gold Award Winner at Tokyo Japan on Sep 2019.

Ultra mirror polishing training at Stanley Japan on Sep 2019.

Examination passed

Board/University

Year of passing

Diploma in tool and die making

Govt. Tool room and training center

2009-13

Secondary school leaving certificate

Presentation English high school

2009

CAD Software: Solid works 2010, AutoCAD & SAP.

MS software: Microsoft excel, Word & PowerPoint.

Tool design: Familiar with injection mold design.

Sl no.

Organization

From

To

Designation

Industry

1.

Lumax Industries Limited.

2013

Till date

Senior Engineer

Tool room (Mold Maintenance)

2.

Tyco Electronics

2012

2013

In plant trainee

Mold Maintenance

Organization-1: Lumax Industries Limited. Bangalore Bidadi (JIPM Awarded Company)

Presently Working with Lumax Industries Limited. Bangalore as a Senior Engineer since Sep. 2013 to till date.

Company Profile: - Group Turnover – 3500 Cr.

Lumax Industries Ltd. (JIPM Awarded) is a joint venture of Lumax DK and Stanley (Japan) and (Head lamp, tail lamp, side indicator, high mount stop lamp) in automotive industry. Lumax is EMS 14001& IATF certified company & its collaboration with Stanley Electric Corporation, Japan. Lumax supplying its products to Ford India Ltd, Toyota, Tata Motors, Mahindra, Nissan, Hero Honda Motors Ltd., Honda Scooters & Yamaha, Tvs, Motorcycle Ltd, Lumax Industries Ltd. specializes in large size injection molding, supported by paint shop & assembly line.

Roles and Responsibilities:

1. Planning and execution of preventive maintenance.

2. Planning for spare parts to ensure maximum plant up keep time.

3. Responsible for all type of trial for new upcoming project & close all Issue for Customer related & Mould related.

4.Responsible for skill enhancement and training of the workers for new developed line.

5. Carry out documentation related to IATF 16949: 2016 & ISO 14001 : 2015

6. Knowledge about design & development of Jigs & Fixture.

7. Coordinating Tool Room activity like scheduling jobs to tools designer & ensuring timely Completion as the set parameters.

8. Planning of preventive maintenance for molds.

9. Undertaking Root cause analysis of problems and developing effective counter.

10. Measures initiating Kaizen/ Improvement Ideas generations & implementation.

11. Undertaking systems and process changes for improvement in productivity and rejection.

12. Repair molds as per in house customer and final customer complaints.

13. Maintenance of tool /die usage record, tool / die/ Punch history record, spares stock details, Spare audit details, Master list of equipment's and manufacturing drawings of all critical spare /Tools / Molds

14. Develop vendors to support tooling and spares requirement and get the parts on time.

15. Develop mold/tools for new products which includes trials and establishing the same for mass production.

16. Ensure safe working environment with all tools and equipment's of auto and manual fixture /equipment by providing Safety guards and other mistake proof systems.

Organization-2: Tyco Electronics.

About Company: With a 50-plus year history of leadership, TE Connectivity (Tyco Electronics) is a global, $12.1 billion company that designs and manufactures over 500,000 products that connect and protect the flow of power and data inside the products that touch every aspect of our lives. Nearly 100,000 employees partner with customers in virtually every industry—from consumer electronics, energy and healthcare, to automotive, aerospace and communication networks—enabling smarter, faster, better technologies to connect products to possibilities.

Roles and Responsibilities:

1.Mold Maintenance as per Plan vs Actual.

2.Trouble Shooting of Molds.

3.Mold part Change Over.

4.Maintain 5s.

5.Trouble Shooting of Hot Runner Molds.

Extra Knowledge: -

1.Tig Welding and Micro welding. (Laser Type)

2.Hot Runner and Hot Sprue & Mirror Polishing & Ultra Mirror Polishing.

3.Injection Moldings Machine.

Training Attended: -

1.Basic Training on ISO-TS 16949 & (IATF)

2.Basic Training on ISO-14001

3.Training on SPC,5S & MSA

4.Training on TPM (Total Productive Maintenance)

5.Training on TPS (Toyota Production System)

Strength and Attributes: -

1.Hardworking

2.Quick at learning

3.Sincerely dedicated to my job assignment.

4.Always endeavor to perform my best and to the maximum of my capabilities.

5.Self-motivated person and like to work in a team.

Major projects involved: -

1.Mould trouble shooting.

2.Process Planning.

3.R & D.

4.Development and Modification.

5.Product and Design development.

6.Part change over.

7.Coordinating 5S activities.

8.QCC & CCC

9.TPM & TPS

Awards: -

1.Won Silver Medal in QCC Competition in Toyota on 2017 as Coordinator of the team.

2.Won First Prize in QCC Internal Competition in Lumax on 2018 as Coordinator.

3.Won First Prize for 2 times in Kaizen Internal Competition in Lumax.

4.Won Gold Medal in QCC in QCFI Pune 2018 as Coordinator of the team.

5.Won Excellence Award in NCQC Competition at Gwalior on 2018 Dec as Coordinator of the team.

Personal details:

6.Won Gold Award in ICQCC Competition at Tokyo Japan on 2019 Sep as Coordinator of the team.

Father name: Ranga Swamy

Date of birth: 27-11-1992

Sex: Male

Nationality: Indian

Languages known: English, Kannada and Hindi

Passport No: N4131346

Place: Bangalore

Date:



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