Atul Kumar Verma

**, ******* & Post- Atvai, Dist.- Ambedkarnagar,

State- Uttar Pradesh, India, PIN-224157

Contact no.- 063********

E-mail- adjl4l@r.postjobfree.com

B.Tech.(Mechanical engineering)

Seeking a challenging and rewarding opportunity with an organization of repute which recognizes my true potential and effectively utilizes/nurtures my excellent analytical and technical skills across the flexible & Aseptic packaging Industry

PROFILE:-

Competent & diligent professional having 08 years and 06 months of experience in Operation (Production) Activities, 5M(Manpower management, Machine & Material Resourcing, Methods of Productivity); currently employed as Officer “Extrusion Lamination” with Uflex Ltd..

Supervising the Extrusion coating lamination process of line speed 600 m/min in Triple-extrusion and operated 250 m/min in co-extrusion & mono layer 200 m/min. speed

Core competencies in implementing quality control system and procedure to minimize rejections

Perform root-cause analysis to prevent any recurrences and defective issues.

To process the all type of plastic films ( Polyester, Metalized Polyester, BOPP & CPP), papers (Maplitho paper & Board paper) & polymers (LDPE, Enhanced LDPE (MPE), Acid co-polymers, Master batch) and encounter all the processing problems(high edge, gauge bands-humping, creases, knurling, edge tear, poor adhesion, overheating, gels and voids, neck-in & flickering, loose winding, GSM variation) during production run.

Corrective And Preventive Action (CAPA) in time for process deviation and internal rejections.

In handling of 5M (man power, material, machine, methods & mother-nature), & implementation of 5-S.

Planning of all raw materials, consumables on monthly basis. Involve in production, quality

Control, coordination with all relative departments

PROFESSIONAL WORK HISTORY

Uflex Ltd.

(ISO, BRC-IOP, HALAL Certified) December 2017 to till now

Ahmedabad

Officer - (Production)

Directly responsible for daily shift production activity, manpower handling, machine operating & supervision, parameter setup, problem solving and responsible for desired qualitative and quantitative production in six layer(Board paper + LDPE Extrusion +Al. foil + Acid co-polymer extrusion + LDPE & MPE extrusion +LDPE extrusion) extrusion coating lamination process.

Extrusion die setting (die gap & air gap), m/c parameter setting, temperature setting to process the different polymers and providing the tail to top technical solution related to extrusion process.

Reduction in process rejection of laminates (liquid packaging) using quality tools (Training, CAPA & OPL), productivity improvement and implementation of cost effective measures.

Inspections and perform all quality tests (adhesion-3 layer, GSM, surface defect detection, moisture test) to ensure adherence to technical specifications and quality standard and reduce rejections.

To handle machine short stops, change-overs, maintain OEE & quality standards with target quantity, Overhauling and Product Development.

Responsible for proper execution of production planning & making daily production (ERP) reports @ ORACLE.

Training of new employee and ensure the proper follow ups of safety procedures to each and every team members.

Making/Updating ISO & BRCGS documents like checklists, SOP’s, HIAC, HACCP & also an active member of safety committee and internal audit team.

An active member of commissioning team with Davis machine engineers at the time of machine commissioning and taken part into various activities like feed-block installation(opening, cleaning, setting & fitting), die-lip installation & gap setting, BST scanner calibration, Dancer & ideal roller calibration etc.

Vidya Polymers Pvt. Ltd. December 2015– December 2017

Noida

(An ISO 9001:2008 certified)

Executive “Production” (Extrusion Coating Lamination)

Directly involve in daily production activity in Extrusion coating (machine setting, temperature setting, die setting & process control), slitting operation & solvent free lamination.

Providing actual technical solution and recommendation to operator for new product development or problem (high edge, gauge bands-humping, creases, knurling, edge tear, poor adhesion / De-lamination, overheating, gels and voids, neck-in & flickering, loose winding, GSM variation, polymer degradation) encountered during the process.

Packaging trials of modified grades of 3 Layer laminate( PET+ Ext. PE+MET PET, PET+ Ext. PE+HS MET BOPP, PET. +Ext. PE+MET CPP, PET.+ Ext. PE+ PE, TPT BOPP+ Ext. PE+MET CPP, PET.+ Ext. PE+AL. FOIL, PAPER+ Ext. PE+AL. FOIL) films jointly with local and outbound customers.

Development for new raw materials (polymers, films, papers and other consumable & non-consumable items) in the laminate formulation for better result and product quality.

Handling & scheduling manpower and monitoring the process of Extrusion Lamination and Slitting & also performed all Quality tests in laboratory

Coordinated for new product development and monitored good housekeeping/safety in the production area and endorsements of finish good to warehouse.

Production planning & Operating Extrusion Coating Lamination machine.

Nexgen Laminators Pvt. Ltd., July 2012– December 2015

Patiala, Punjab.

(BRC-IOP certified)

Production Executive (ECL)

Involved in production activity in Extrusion Coating Lamination and Extrusion Blown Film and Operated Extrusion coating machine manufactured by FONG KEE Internationals.

Providing actual technical solution and recommendation for new product development and problem (high edge, gauge bands, creases, knurling, edge tear, poor adhesion, overheating, gels and voids, neck-in & flickering) encountered during the process.

Operated almost all type of films used in Flexible packaging like PET. Film, Metalized PET. Film, TPT BOPP & Metalized HS BOPP film, Metalized CPP film, PE films and also used Aluminum Foil & Paper.

Packaging trials of modified grades of laminate films jointly with local and outbound customers & recommending proper raw material in the laminate formulation for better result and product quality.

Handling & scheduling manpower and monitoring the process of Extrusion coating lamination and Blown film extrusion.

Responsible for maintaining all documentation of the Extrusion coating lamination, Extrusion (Blown film), Slitting & lamination as per standard and preparing daily production reports.

Involve in internal audits, calibration of equipment, process control, and product control.

Quality Instrument’s operation

GSM tester, UTM (Bond-Adhesion/Seal/Tensile Strength), C.O.F, Opacity Tester, Moisture tester, Oxidation tester, Porosity tester, Caliper, feeler gauge, MFI tester,

Machine Operating Experience

Extrusion coating lamination- DAVIS STANDARD, KANG HONG, FONG KEE INTERNATIONAL

Extrusion blown film- RAJOO(5 layer) & also got training to operation of Solvent less lamination

Machine (Make- Expert).

EDUCATION

B.Tech. (Mechanical engineering) first division in academic year 2008-2012.

Uttar Pradesh technical university,

Certification course in AUTO CAD from CADD Centre, Mathura.

Intermediate in year 2008 with first division.

Class 10th in year 2006 with first division.

Passport status: - Available / N7247099

Notice period: - 60 days

Expected salary: - Negotiable.

Contact this candidate