Krushna Chandra PandaC/***, Jai Residency, Evershine City,

Near SBI Branch, Vasai-East,

Palghar, Maharastra-401208.

Mobile: 925-***-****

Email: adi335@r.postjobfree.com Professional

A qualified Plastics Engineering Professional after graduating with Honours degree in Science and an MBA graduate with Operations Management from IGNOU and having22+ years of work experience in plastics manufacturing industry and of which 14+ years worked as Plant Head/GM-Works particularly in rigid plastics packaging industry manufacturing bottles, jars, caps, child resistant caps (CRC), closures, PET performs, and other articles mainly supplied to Pharma, Cosmetics, Healthcare, FMCG, Agrochemicals, Food & Beverages, Pesticides Multinationals. Having proven track record of managing the manufacturing environment employing all kinds of latest state-of the art plastics processing technologies (with Robotics) such as Injection Moulding, Injection Blow Moulding, Extrusion Blow Moulding, Injection Stretch Blow Moulding both single & double stages and other post-decoration technologies such as shrink sleeving, printing, wading, post process labeling, In-Mould labeling, wading, etc and have so far got the opportunities of managing plant with workforce upto 300-400 people a day and achieving a daily targeted capacity utilization of 40 MTs processing of plastics/polymer materials.

My key responsibilities involve monitoring, controlling, leading all departments of the plant like production, quality, stores & dispatches, maintenance, HR, purchase to fulfill and enhance all operational goals of plant such as sales, customer satisfaction, OEE & Capacity Utilization, counter-measure and contain rejections, scrap & wastage generation along with working towards for nurturing a work culture of safe and continuous improvement in the manufacturing facility. Planning, organizing, scheduling, monitoring, analyzing, controlling, implementing actions for various functions through assigning team with a detailed KRA & KPI, job Descriptions, Communication Matrix which are the essence that I have learnt and believe them as indispensable approach to run the business process effectively & efficiently.

The management of Weener Empire Plastics Limited, (now a German MNC WPP Group) had entrusted me a good and extensive responsibility that I have carried out efficiently during my 7+ years work tenure in their Dehradun Plant. I am also having good experience and understanding in the processing of both Polyolefin and Engineering Plastics. Over all through the work, I have developed deep understanding and enhanced myself with multi-tasking abilities which are indispensable for managing all technical and operational aspects of the plant smoothly and controlling cost efficiently.

Key Management Skills & Core Competencies, Personality Traits:

Inventory Management & Material Reconciliation

Material Requirement Planning ( MRP)

Manpower Planning& Analysis

Machine Planning-allocation of production jobs & scheduling

Machines, Utilities, Moulds Maintenance Planning 1) Preventive & 2) Corrective

Structure & Design Of Various Resources planning like Manpower, Machines

Production Management, Overall Equipment Effectiveness (OEE), capacity Utilization

Downtime Analysis

Breakdown Analysis, MTBF, MTTR

Processing Optimization, Cycle Time Enhancement

Good Manufacturing Practices ( GMP)

Total Quality Management (TQM)

Total Productive Management (TPM)

Cost-Benefit Analysis of projects, works, reworks

RCA & CAPA And Implementation

Housekeeping Skills

New Product Development Process, Analysis, Validation

Mould, Machine Trials & Validation

Legal, statutory requirements and liasioning with government bodies

Customer Interaction & Handling

Costing & Analysis

Rejection Analysis & Wastage and scrap elimination

In-process Quality Assurance

Quality Management System (QMS) & Food Safety Management System (FSMS)

Plant Quality & Safety Assurance

Supplier Quality Assurance & Supplier Audit

Skill Matrix & Performance Mapping, and Appraisal

HR Training & Development

Analytical & Problem Solving Skills

Influencing and good communication skills

Stress tolerant and self-motivated, determined and team motivating

System Skills:

RealTime Software Synchronization

ISO 9001: 2015

ISO 22000: 2005 (FSMS)

ISO 13485-Medical Devices

Understanding of Six Sigma

Kaizen, 5S, 7 basis tools of Quality, Poka yoke

SMED, FMEA

DMAIC & DMADV

BRC Packaging Issue

Tools Validation (IQ, OQ, PQ) Protocol

Statistical Quality Control (SQC)

Professional Experience:

1.Vardhman Plastochem Pvt. Ltd., Umbergaon.

Plant Head, From Feb 2020 till July 2020. Left during Covid-19

The unit of the company is manufacturing & supplying caps for laminated tubes for healthcare, personal care, oral care and also buckets & lids for lubricants, oils. Responisble for handling the technical & operational aspects of the plant. Enhancing plant efficiency such as capacity utlization, OEE, OTIF, daily monitoring of sales actual achievemet verses target sales, handling of customer complaints by RCA & CAPA, Monitoring departmental performance of measuring KRAs & KPIs of HODs, Planning & execution, responsible for monthly MRM, supervising breakdown & preventive maintenance of plant machineries, tools & high productivity moulds, utilities, RM Reconciliation and working towards to achieve favourable DMUV, Planning & execution, monitoring & ensuring required RM as per production planning is adequtely available in stores, Manpower Management, high focus on safety, hygienic plant conditions, cGMP. Also responsible for post-decoration activities such as i) Foiling ii) wadding iii) UV auto, semi, manual printing

2.Multiplast Polymer Private Limited, Mumbai

Plant Head, From Jan 2019 till Jan 2020

This company is DMF ( Drug Master File) certified plant, manufacturing and supplying Rigid Plastics Bottles, Caps, CRC caps, Plugs, medical devices, other articles mainly to pharmaceutical companies, both domestic and international market. My responsibility involved to take care operational & technical aspects of the plant particularly production, quality assurance, maintenance, stores & dispatches, hot glue wadding.

3.Lykis Packaging Pvt Ltd, Plastics Packaging Division of Lykis Limited, Mumbai.

Plant Head From April 2017 to Nov 2018

The company was manufacturing and supplying packaging goods required for the packaging application of final products manufactured at its parent company Lykis Limited and subsidiaries-manufacturing products for healthcare, personal care, home care, pharmaceutical FMCG products, confectioneries, tea, coffee, etc which are supplied to both national and international markets including USA. My responsibility involved to take care operational & technical aspects of the plant particularly production, quality assurance, maintenance, stores & dispatches and post-operation jobs. Supervising production taking place at vendors’ location.

NB: the subsidiary companies of the group got closed down due to some issue at top management)

4.Creative Proplast, Haridwar, a unit of Creative Group of Industries

Plant Head Feb 2016 to March 2017: 1 year and 2 months

Manufactures and supplies of bottles, caps & closures to MNC clients such as HUL, P & G, J & J, Marico, etc.

The job responsibility involves overseeing, monitoring, guiding work activities of all departmental heads for enhancing overall plant performance, conducting weekly meeting with HODs, maintaining plant GMP &Hygiene, system implementation, manpower training and their management and other factory activities.

All kind of latest state of art plastics processing machines IM, IBM, EBM, ISBM of very high repute are in operation and employed to manufacture bottles, jars, caps & closures. This unit is processing polymers more than 600 MTs per month and employing 250+ manpower.

5.Sunrise Containers Ltd., Sunpet, Umbergaon, The Largest Unit of Sunpet Group. Now known as TPac Ltd. a Thailand owned company

General Manager (Works), From April 2015 To Nov 2015

Responsible for day to day operations, supervising work performances of all departmental heads through daily review meeting with the team from production, quality, maintenance, commercial, etc., production management, planning, organizing, controlling to improve process reliability, reduce rejections & wastages, meeting targets of production, quality, cost and better yield %, responsible for creating culture of continuous improvement, managing & recruitment as per plant requirement, responsible for P/L of the plant, competency mapping and training of operatorsand engineers.

Sunrise Containers is manufacturing PET Performs, Jars and Bottles for domestic and export markets and there were 28 nos. of injection moulding machines from Kruass Maffei, ASB, Chenpet, Feromatic Milacron, JSW, Windsor and 12 nos. of double stage blowing machines from Sidel, Global pet, etc.

Ensured the daily processing capacity of 40 MTs is achieved (38 MTs for injection Moulding& 2 MTs for blow Moulding).

6.Weener Empire Plastics Ltd. (Formerly Ace Plastics), Dehradun- A German MNC WPP Group

Plant Manager, From Oct 2007 To Nov 2014

Manufactures and supplies rigid packaging goods Bottles, Jars, Caps, Closures etc to reputed MNC customers such as J& J Consumer Division, J & J Medical Division, Ranbaxy, Nestle, ITC, Wipro, L’Oreal, Marico, Himalaya, Cadila, Abbot, Avon, Oriflamme, etc using polymer processing technologies such as 1) Injection Moulding 2) Extrusion Blow Moulding 3) Injection Blow Moulding 4) Injection Stretch Blow Moulding.

Also having other machines to support post-decoration activities such as Printing, Labeling, shrink sleeving, wading, etc.

Had been assigned with a key role and supervised new building construction, machine installation till the commercial operation started. Was also a member of Developmental Core Team of Weener Empire Plastics Ltd at Mumbai HO.

During the work tenure, have got opportunities to participate and attend Seminars on Quality and Productivity Management organized by clients and by Company Corporate QA that helped me to gain insights and ideas about GMP, such as Zero Defects, Kaizen, Poka Yoka, Six Sigma, etc. Main job responsibility was to enhance plant efficiency, achieving sales target and increase the sales turn over year on year, customer satisfaction. Thus, to achieve these core objectives I had had a diverse kind of role here to carry through regularly and on daily basis for the smooth management of plant and the key roles & responsible activities on daily and periodic basis include:

1) Capacity Planning for raw, packing materials and manpower and weekly review

2) Production Planning and machine scheduling

3) Follow up action for the Procurement of materials, spares, consumables, etc

4) Supervision of GMP and QA Implementation program

5) Preventive Maintenance of Machines, Moulds and other plant utilities such as Cooling Towers, chillers, MSPs, Compressors, Dryers, DGs, Grinders, AHUs etc.

6) Supervising all commercial activities such as material requisition& purchase, dispatch schedule and actual dispatches executed, material reconciliation, monthly dispatch plan and monitoring sales target

7) Taking care of all Govt related legal and statutory compliances such as factory license, labour license, Pollution NOC, Fire NOC, and others, DIC and liaisioning of various Govt. Dept.

8) Cost Reduction and Cost-Benefit Analysis Exercises, waste elimination

9) Handling Suppliers of PM, MB, RM for Developmental activities.

10) Responsible for monthly MRM (Management Review Meeting) and MIS

11) To maintain good relationship between workers and management and motivate workers through routine meeting for better productivity and create a healthy and encouraging environment in which they are able to follow system and delivering results in the wealth maximization of the organization along with their personal growth & development.

12) First point customer interface and responsible for resolving complaints by finding out root causes of problems and preparing CAPA and supervising their implementation & effectiveness in the system.

13). Responsible for organizing trials, analysis and establish validation of i) new Products ii) New machines iii) New RMs iv) New processes

14).Supervising and coordinating with QA for QA related activities such as calibration, documentations, etc.

7.Seasons Polymers Pvt. Ltd, Mumbai

Plant Manager May 2005-Oct 2007

An ISO certified Organization, supplying rigid packaging products for pharma, personal care, healthcare, agrochemical and others Vasai (Mumbai-Maharashtra). Job responsibility here was almost the same in the succeeding role. I had played a good role in the ISO certification process here.

8.Veetek Plastics, Mumbai

Production Engineer, Sep 1998-May 2005

Responsibility involved to look after production, quality, maintenance of machines, moulds, invoicing, reconciliation RMs for job work, petty cash, etc. This company manufactures injection moulded plastics rigid packaging Products for dairy, confectionery, sweets, food products.

Also manufactures industrial components for durable home and electronics products by processing Engineering polymers such as Polycarbonate (PC), ABS, Nylon, Polyacetal (Dolrin), Noryl, HIPS, PS, SAN, etc.Plastics files, perhaps an innovative product of its first kind, developed by this company.Printing, Hot foil stamping jobs were performed on various industrial components and Logos.

9.Milton Polyplast Pvt. Ltd. Mumbai

Trainee Engineer, From March 1998 To August 1998

Learned and supervised production and QC related works.

Academic & Technical Education:

MBA with Operations Management in 2016

IGNOU, New Delhi

Post Graduate Diploma in Operations Management in 2009

IGNOU, New Delhi

Diploma in Management in 2008

IGNOU, New Delhi

First Class Post Graduate Diploma in Plastics Testing &Conversion Technology in 1997

Central Institute of Plastics Engineering & Technology, Chennai

Subjects Studied: (1) Polymer Science (2) Processing (3) Plastics Materials (4) Testing of Plastics Materials (5) Additives and Compounding (6) Statistical Quality Control (SQC) (7) Business Organization, (8) Mould Design, (9) Project and Seminar, etc.

Bachelor of Science with Physics Honours in 1994

Berhampur University, Odisha.

Subjects studied: (a) Physics (Honours) (b) Chemistry (3) Mathematics (4) Electronics, (5) English and (7) Odia

12thScience in 1991

Council of Secondary Education, Bhubaneswar, Odisha

Subjects Studied: Physics, Chemistry, Mathematics, Biology, English, Odia

High School Certificate (10th) in 1988

Board of Secondary Education, Cuttack, Odisha

Computer Education:

ERPs such as Soham, RealTime Software, Safal, etc, Basic computer knowledge, like MS Office, Internet, etc.

Other Activities:

Won Prizes in essay competition conducted by Competition Refresher,

Love to reading magazines, watching TV program and making friendships.

I enjoyed participating in literacy mission, planting trees on my village road sides, and cleaning ponds, roads in my village during my school and college days.

This is of my special interesting and learning to have attended SSB interview at Bhopal for 4 days after being qualified in the Combined Defense Service Exam (CDSE) conducted by UPSC, New Delhi.

Current Salary: 12.65 Lacs Per Annum Expected Salary: Negotiable, Best as per industry standards

Father’s Name: Late Shri Bijay Kumar Panda

Date of Birth: 9thMay, 1973.

Permanent Address:

BijayBhavan, ChakaraBisoyi Square, By Pass Road, Bhejiput, Bhanjanagar, Ganjam-761126, Odisha.

Religion: Hindu

Languages Known: English, Hindi and Odia

Marital Status: Married

I do hereby declare that the above particulars / information are true to the best of my knowledge and belief.

Place: Mumbai,

Date: 24.11.2020 Krushna Chandra Panda

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