CAREER SUMMARY

An accomplished professional with over 23 years of experience in spearheading plant operations entailing Erection & Commissioning, Instrumentation/C&I Maintenance, quality & safety, project, compliances with end-to-end knowledge of Thermal Power Plants/Captive Power Plants and good exposure to Cement and Sugar industry; targeting senior level assignments with a reputed organization

SKILLS AND STRENGTHS

Leadership and Management: Delivered excellence in creation & implementation of best practice C&I maintenance vision, strategy, policies, processes and procedures, thereby enhancing operational performance

Team Building and Training: Strong leader and team player with excellent motivational skills to sustain forward growth while motivating peak individual performance from team members

Budgeting and Cost Control: Expertise in implementing cost saving techniques/ measures and modifications to achieve substantial reduction of expenditures and work within the budget

Continuous Process Enhancement: Impressive success in executing process measurement & control instrumentation to optimize manufacturing processes, developing logic flow charts & diagrams as per requirement of process operations while planning & steering predictive & preventive maintenance schedules to increase machine uptime & equipment reliability

Project Execution and Management: Highly skilled in steering new business initiatives & projects as well as reviewing & communicating the impact on Power Plant

Plant Automation/Operations: Extensive experience in executing process instrumentation & control services, configuring & programming various plant equipment and driving PLC & DCS

C&I Maintenance/Instrumentation Operations: Technical expertise entails in application of C&I preventive, planned, breakdown & predictive maintenance practices for ensuring maximum availability & adherence to Safety, Environment & Health Standards

Erection and Commissioning: Excellent in coordinating, planning/ implementing changes to technology, equipment, process methodology and directing quality assurance & control systems and reporting procedures

PROFESSIONAL ACCOMPLISHMENTS

oContributed as a part of Cross-functional team in reducing & optimizing auxiliary power consumption by identifying operational losses leveraging Lean Six Sigma principles

oDelivered excellence in enhancing Turbine Heat Rate (THR) & Station Heat Rate (SHR) as part of Turbine & Boiler Efficiency enhancements by streamlining operational parameters

oFacilitated successful implementation of Kaizen as well as Quality Circle (as Facilitator), TPM & WCM

oPlayed a key role in implementation of IMS certifications (ISO 9001, ISO 14001, and ISO 18001) in Hindalco Renusagar Power Division and Bajaj Energy Pvt. Ltd.

oConferred with ‘Excellence Award’ in National Convention on Quality Concepts (NCQC) at Pune 2014

WORK EXPERIENCE

May’12-till date: Bajaj Energy Ltd., Barkhera, Pilibhit as Senior Manager (C&I)

Leading C&I activities of 90 MW Thermal Power Plant

oDeveloping Planned Preventative Maintenance(PPM)schedule, ensure full preventative maintenance is carried out, plan in missed maintenance activities, and lead the team to deliver effectively

oSchedule both internal and external work(s) maximizing planned down time and reducing unplanned downtime

oManage the team to ensure machine availability, reactively managing dysfunctional machinery with the management

oIncreasing machine up time/ reliability by implementing preventive / predictive maintenance schedules of fully automatic DCS, PLC Based control system and instruments

oMonitoring regular, preventive, breakdown, running and over hauling maintenance of all instruments of BTG and BOP area

oOptimise equipment according to standard procedure, enhancing performance and product quality, ensuring the achievement of all Key Performance Indicators (KPIs)

oEnsure routine calibration and maintenance requirements of a variety of instruments

oDevelop clear accountability for maintenance material spend combined with a strategy to manage expenditure

oManage the process of the introduction of new machinery, plant and equipment from drawing up the specification, to managing suppliers through to full installation in collaboration with all relevant parties

oAssessing operational practices, identifying areas of obstruction/ quality failures and working on system and process changes for energy conservation.

oManaging erection, commissioning, inspection of numerous plant equipment for ensuring completion within stipulated time & cost parameters & determining effectiveness of equipment/ plants

oReducing maintenance cost, MTTR and increasing MTBF by implementing best maintenance practices

oLiaising with operation and other departments to manage all kinds of emergency of the power plant at any time thereby sorting out the troubles

oDelivering Awareness Training to engineers on different types of Instrumentation Systems

oRecruiting, training, mentoring and building teams to enhance the plant operations

Jun’08 to May’12: Jaiprakash Associates, Sidhi, Madhya Pradesh as Plant Engineer & HOD (C&I)

Managed erection, commissioning and running maintenance of C&I systems of 155 MW Power Plant

Nov’96 to May’08: Hindalco Industries Ltd, Renusagar Power Division, Sonebhadra as Sr. Foreman

Instrumentation Running Maintenance for C&I Systems in 840 MW Captive Power Plant (CPP)

EDUCATION, TRAINING AND CERTIFICATION

Education:

oDual Executive MBA in Energy and Operation Management (2011) from IIBPS, Indore

oDiploma in Management (2009) from IGNOU, New Delhi

oA.M.I.E. (Electronics & Communication Engineering) (2006) from Institution of Engineers, Kolkata

oDiploma in Instrumentation & Control Engineering (1996) from U.P. Board of Technical Education

Trainings and Certifications:

oDCS System of Yokogawa CENTUM – XL and Siemens TELEPERM ME PLUS

oDCS system SPPA-T1000 of Siemens

oDCS system Ovation OCR 400 of M/S Emerson

oDCS system INVENSYS FOXBORO

oGoverning system GE MARK V for ATRS and turbine protection

oPLC System GE FANUC

oTurbine Governor, Make: Woodward

oTurbine condition monitoring (Turbo supervisory) system BENTLY NEVADA 3300

oVariable Frequency Drive (VFD) ACS800 of ABB make

oSMART Transmitters of Different make like Yokogawa, ABB etc.

oO2 Analyser Make Yokogawa

oControl Valve of Different make like MIL, ILK, Forbesmarshal etc.

oKeltron make Pneumatic Drive Unit

oAUMA and BHEL make Motorised Valve

oSox, Nox Analyser & Opacity Monitor (Dust Analyser ) make: Forbesmarshal

oIT Skills: Maximo, Oracle, SAP

PERSONAL DETAILS

oFull Name: Shailendra Kumar Pathak

oDate of Birth: 15th May 1975

oLanguages Known: English & Hindi

oAddress: A-8, Dayal Residency, Chinhat, Lucknow- 226028, Uttar Pradesh

Contact this candidate