THIRUMALAI SELVAN R

SENIOR ENGINEER / LEAN EXPERT Date of Birth : 05th Aug 1993

Father Name : Ramani K

Marital Status : Single

No: 44, Nellumandi Street,

Mutharaiyarpalayam,

Pondy 605009

822******* /861******* adh4ze@r.postjobfree.com

WHAT’S MY STORY?

• Significant experience in Training, Understanding & handling key Lean tools such as Value Stream Mapping, 5S+, Standardized work, Setup Reduction, Structured Problem Solving (Kaizen), TPM & its application in Critical areas of Factory as per the Customer Requirement to minimize the waste & eliminate the Non Value Added Activities.

• Experience in Balancing the line, Operator Balance chart, Time study and Customer Demand, run a trial analyzing Process Capability Index, to prepare the CAR through 8D reports to support Standardized documents such as SOP, PPAP, FMEA & Control Plans.

• Skilled in managing production operations involving resource planning, in- process inspection, team building, development and co-ordination with internal departments.

• Expertise in implementing cost saving measures to achieve substantial reduction in terms of man days, production cost, raw materials and energy consumption and bucketed into VAVE / ELSS (5s+ / Standardized work / Value Stream Mapping).

• Good at implementing the Lean Culture and sustained it through various lean tools and Continuous Improvement frame works.

• Good Team Player

• Quick Learner

• Excellent Communicator

• Great Leader

AREA OF EXPERTISE

WHO AM I?

ACHIEVEMENTS

PERSONAL SKILL PROFILE SUMMARY

PROFESSIONAL

PROFILE

LEARNING /

PERSONAL

2010 – 2014 2014 – 2015 2015 – 2016 2016 – 2019 2020 – Till Date BE - Mechanical Engineering, Sri

Manakula Vinayagar Engineering

College. 2010 to 2014

Jr. Engineer -Quality Threyes Srinison

Harness Private Limited, Chennai.

May 2014 to Jan 2015

Employee of

Quarter Q4’14

Engineer Trainee Eaton

Power Quality Private Limited,

Pondy. Feb 2015 to Apr 2016

Engineer-Operational

Excellence, Eaton Power

Quality Private Limited, Pondy.

May 2016 to Dec 2019

Certified Train the Trainer

Eaton, Dale Carnegie. 2018

Senior Engineer-Continuous

Improvement, Eaton Power Quality

Private Limited, Pondicherry 1st Jan

2020 till Date

Lean Expert / Standardized work /

VSM Champion /5S Expert / TPM

/ Setup Reduction / Ergonomics /

Six Sigma Green Belt / YOY Prize

winner in CII Competitions /

Business Process Improvement

(BPI) / Lean Transactional

Specialist /SMED

Personal Profile

• Lean Implementation

• Standardized work Tool

• Value Stream Mapping

• 5S Culture

• TPM Implementation

• Product Costing (LBR / VOH / PSC)

• Root Cause Analysis (8D / 7QC)

• Six Sigma – Green Belt

• Line Balancing / OEE

• Setup Time Reduction

• Cost Out

• Rapid Improvement Event

MBA - Operations,

Bharadhidasan University,

Trichy . 2018 to 2019

Certified 5S Auditor,

2019

A highly Qualified Six Sigma Green Belt certified professional with good knowledge in lean tools having 7 Years of Experience in the field of Automotive / Electrical Industries. Excellent Communicator with strong Knowledge in Lean Manufacturing / Value Stream Mapping / CT reduction / Cost outs / OEE Improvement /Setup Time Reduction (SMED), Training & Mentoring on Lean tools. Highly effective in Quality tools & A3 Structured problem solving skills. Wide knowledge in the Process / Product / Work station Risk assessment and acted as an incident investigator along with leading Exposure assessment Champion across the plant meeting OSHA standards. Having Good knowledge in Process Engineering / Quality Engineering /Industrial Engineering and Manufacturing Engineering.

From Feb 2015 Onwards (6 Years)

EATON POWER QUALITY PVT

LTD Sedarapet Pondicherry.

Leading manufacturer of Power Management

products (Fuses, Fuse gears, UPS, MCB,

RCD, RMU, VCB & Combiner box) that

provide safe, reliable, efficient and

sustainable power solutions while meeting or

exceeding our customer’s quality, cost and

delivery expectations.

Key Achievements:

Young Speaker Award 2.0

Winner of Ignited Innovators of India

Lead and Participated in CII Southern Region

KAIZEN / POKA-YOKE / 3M competitions Till

Date and Won Prizes (3 First Prizes)

Senior Engineer – Operational Excellence

I hereby declare that all above mentioned information is in accordance with fact or truth up to my knowledge and I bear the responsibilities for the correctness of the above-mentioned. Date:

Place: Pondicherry

DECLARATION

Signature

Notice Period: 2 Months

• Applied Value Stream Mapping Concept (lean line set up) for MCB product line involves 80% of complete automatic set ups where lean tools such as Standardized work, Setup Reduction, TPM, 5S+, Material Flow are applied based on Customer Requirement to meet Takt.

• New lean line set up for Aurora 600 VA / 1000 VA UPS Manufacturing which involves Single piece flow, Water spider concept of material kitting, two bin Rack System of material feeding, Louvres tray for Child component assembly, based on the Value stream mapping workshop.

• Lead VSM workshop for Fuse product lines (Sillication & ET/LET Cells) thus by improving capacity of the cell by 35% with various actions.

• Implemented the concept of OEE for the Machines where we completed the TPM Exercise. Considered that as a Leading indicator from VSM workshops.

• Building Sustenance culture among the employees - Eaton’s Continuous improvement framework (CIF) through Standardization (Standard, Visuals, Leader SW) & Engagement (Process Checks, Gemba Walk, CI, Manning,).

• Standardizing the documents (FMEA & Standardized work, Process capacity table, Standard work balance chart, Operator Balance chart & Time observation Sheet) and Lead Operational Excellence assessment from Eaton Corporate.

• Handled as Safety - Exposure assessment Champion for the Eaton Pondy plant and controls have been taken to ensure Exposure levels (X-ray, Noise, Lead Fumes, Silica Dust) are meeting OSHA standards.

• CSR member & successfully executed 3 projects in Health 5 projects in Education & 4 project in Environment.

From May 2014~Feb 2015(9 Months)

Threyes Srinison Harness

Private Limited.

Padappai Chennai.

Specialized in designing and production of

Automotive wiring harness and assemblies,

Rear Combi Wiring Harness - Head Light Plug

Assembly,Switch Assembly, Assembly for

Three and Four Wheelers; Press Components -

PCB Board Wiring Assy;

Key Achievements:

Employee Of Quarter Q4

• Ensure incoming materials meet required quality standards.

• Maintain, monitor and ensure highest quality in services or products.

• Develop and initiate quality standards for tests, inspections and evaluations.

• Design and develop forms and instructions for evaluating, assessing, reporting and documenting on quality standards in products or services.

• Troubleshoot and resolve problems relating to quality control aspects.

• Research, study, compile and prepare material on quality control activities, processes and procedures.

• Train staff, technicians and professionals on the aspects of quality control activities.

Junior Engineer – Incoming Quality

Contact this candidate