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Plant Manager Quality

Location:
Pune, Maharashtra, India
Posted:
September 26, 2020

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Resume:

VIJAY VASANT SURVE

Popular Colony, Building No C-2, Flat No 23, Warje, Malwadi, Pune 411052

Contact: 976-***-****; Email: adgfe0@r.postjobfree.com, adgfe0@r.postjobfree.com Operation Management ~ Plant Manager

Over a decade of rich experience in delivering optimal results & business value in high- growth environments in the areas of planning, coordinating and monitoring the receipt, order assembly and dispatch of goods, having a clear understanding of the company policies and vision and how the warehouse contributes to these, planning future capacity requirements.

EXECUTIVE SUMMARY

Core Strengths in Production & planning Management, SCM, Alignment & Inspection, Project Management, Erection, Planning, Safety Management etc. Deft in enforcing budgetary controls & implementing cost rationalization measures to achieve projects' implementation within agreed time/cost parameters.

Planning, organizing, directing and running optimum day-to-day operations to exceed our customers’ expectations

Review financial statements, sales and activity reports, and other performance data to measure productivity and goal achievement and to determine areas needing cost reduction and program improvement.

Handling responsibility of MR related to WCSQ (world class supplier quality), ISO – 9001, 14001, OHSAS 18001 and ISO/TS 16949, TPM & BSC.

Implementation of Kaizen & QMS system

Currently spearheading efforts as Plant Manager with FICUS PAX PVT LTD PUNE TALEGAON PLANT.

producing regular reports and statistics on a daily, weekly and monthly basis;

Evaluate staff performance and provide necessary support to all the employees

Be responsible for production output, product quality and on-time shipping

In large storage operations, managers have a more strategic role and deal with planning, Coordinating, administration and general management issues, which include the day-to- day

visiting customers to monitor the quality of service they are receiving;

Supervision of staff and overseeing work organized by team leaders (who then report to the

Manager). In a small operation, a manager deals with more practical work. Keeping stock control systems up to date and making sure inventories are accurate;

motivating, organizing and encouraging teamwork within the workforce to ensure productivity, Targets are met or exceeded

maintaining standards of health and safety, hygiene and security in the work environment, for Example, ensuring that stock such as chemicals and food are stored safely;

Provide coaching and mentoring and conduct evaluations of all subordinate managers within the department.

Monitor departmental performance against goals to ensure that progress is being made, and that corrective action is taken if necessary.

Proven expertise in leading all technical and commercial functions- Production, Operations, Material Management, Plant Management, MIS etc. Rich exposure in GMPs (Good Manufacturing practices) implementation on the shop floor.

Good knowledge of Fabrication (MS & SS) & machining drawing & Welding Processes

(GMAW, SMAW, SAW & GTAW)

Enhanced skills to design effective plans and execute preventive maintenance break-down maintenance and shut-down maintenance schedule. Proficient in trouble shooting and sensitizing workforce on need of industrial safety & observing safety standards.

Deft in designing and implementing quality control systems and procedures to minimize rejections and achieve highest quality standards. Thrive in a deadline intensive environment, multi-task, perform under pressure and meet deadlines. Key Competencies

Plant Management Production Management Fabrication Management Welding Engineering Alignment & Inspection Contractor Billing Safety & Planning Cross Functional Coordination Quality Management Spares Management Troubleshooting Liaison & Coordination Crisis Management Training & Development Analytical Skill

EXPERTISE IN

Production, Planning & Quality: Make a Production Plan, Maintaining quality standards, ensuring stringent adherence to quality standards, norms & practices. Working in close coordination in work groups for conducting process audits and conducting review and approval of quality plans and detailing on quality requirements and finalizing the quality plan. Preparing technical reports and quality reports while reviewing destructive and non – destructive test reports. KEY ACHIEVEMENTS ACROSS CAREER PATH

Successfully handled SAP Systems work

Independently handled 200 nos. manpower

Successfully completed training by Fabrication & Welding

Received star performance award, 2010 in Electromech Material Handling Systems (India) Pvt Ltd & 2016 in Tata Autocomp Systems Ltd. CAREER GLIMPSE

FICUS PAX PVT LTD PUNE SINCE JAN’19

Plant Manager

Planning, organizing, directing and running optimum day-to-day operations to exceed our customers’ expectations

Manage daily operations in our plant facility

Control costs to achieve company budget goals

Actively looking after the Marketing, production, planning, quality& dispatch activities.

Planning, costing, coordinating and monitoring the receipt, order assembly and dispatch of goods.

visiting customers to monitor the quality of service they are receiving;

Keeping stock control systems up to date and making sure inventories are accurate. TRI-WALL PAK PVT LTD PUNE SINCE SEP’17-DEC’18

(Tri-wall pak Pvt ltd is Japanese mnc manufacturing Corrugation heavy-duty boxes) Plant Manager

Planning, organizing, directing and running optimum day-to-day operations to exceed our customers’ expectations

Manage daily operations in our plant facility

Control costs to achieve company budget goals

Actively looking after the Marketing, production, planning, quality& dispatch activities.

Planning, costing, coordinating and monitoring the receipt, order assembly and dispatch of goods.

visiting customers to monitor the quality of service they are receiving;

Keeping stock control systems up to date and making sure inventories are accurate. TATA AUTOCOMP SYSTEMS LTD IPD PUNE SINCE SEPT’14- SEPT’17

(Tata auto comp systems ltd manufacturing interior & exteriors of plastics parts for vehicles) Manager Operation

Actively looking after the production, planning, quality& dispatch activities.

Planning, coordinating and monitoring the receipt, order assembly and dispatch of goods.

Increasing production, assets capacity and flexibility while minimizing unnecessary costs and maintaining current quality standards

Briefing team leaders on a daily basis work .

visiting customers to monitor the quality of service they are receiving;

Keeping stock control systems up to date and making sure inventories are accurate.

Ensure compliance with company policy, procedures and applicable regulations

IMPRESSION SYSTEMS & ENGINEERS PVT LTD SINCE DEC’11-AUG’14

(Impression systems & engineers is manufacturing the multiple car parking systems, Vertical storage tower, EOT cranes & conveyors. joint venture with kg crane in Korea) Plant Head

Planning, organizing, directing and running optimum day-to-day operations to exceed our customers’ expectations

Implement strategies in alignment with strategic initiatives and provide a clear sense of direction and focus.

Develop systems and processes that track and optimize productivity and standards, metrics and performance targets to ensure effective return on assets

Accountable for preparation of WPS and Performing, Welder Qualification test, 100% Manpower utilization

Ensure that emergency as well as health and safety equipment is tested and replenished on a regular basis

ELECTROMECH MATERIAL HANDLING SYSTEMS (INDIA) PVT LTD JUNE’07-DEC’11

(Electromech group mfg. Heavy material handling systems like single girder crane, double girder crane, goliath crane, under slung crane, customer requirement crane & joint venture with Abus crane systems Germany) Team Leader-Production

Optimizing labour and material and equipment resources to maximize process efficiency

Handling labour relations and union grievances

Ensuring high product quality standards.

Successfully achieved all the targets set by the management,

Develop systems and processes that track and optimize productivity and standards, metrics and performance targets to ensure effective return on assets. TATA TOYA RADIATOR LTD APRIL’02-JUNE’07

(Tata toyo Radiator Ltd. Company is a Tata & Toyo radiator Japan is manufacturing are Aluminum Radiator core, Intercooler and Condenser)

Production Engineer

Actively worked as a Member Associate & planned for core assembly to clinching line and Brazing line.

Prepare operation schedule and assign shifts and duties to the staff

Recruited and assigned technical staff

Adroitly controlled the rejection for core assembly to Brazing and Clinching line & successfully developed New Kaizens.

Overall Responsibilities Handled:

Develop systems and processes that track and optimize productivity and standards, metrics and performance targets to ensure effective return on assets

Manage and supervise staff, preparing work schedules and assigning specific duties

In-depth knowledge of TPM 8 pillars implementation at plant level.

Prepare operation schedule and assign shifts and duties to the staff

Recruited and assigned technical staff

Maintain a sustainable relationship with other departmental managers.

Evaluate staff performance and provide necessary support to all the employees

Accountable for assuring quality of incoming goods, blending operation, quality control during blending / bottling process in conformance with laid down quality norms of the company.

Pioneer in achieving standards of quality for every order processed through the department and to strive for continuous improvement.

Proactively contributed in implementing Lean Manufacturing Principles and their application to the manufacturing environment.

Contribute strategic and operational drivers across all functional domains including – production, PPC, Quality Assurance, Materials management, logistics, maintenance, dispatch, cost control, administration, HR and client relations management.

Led the team in application of Engineering Science & Technology by applying principles, techniques, procedures, and equipment to the design and production.

Play key role in erection, pre-commissioning, commissioning, operation, and maintenance of new projects.

Implement preventive, planned and predictive maintenance to minimize equipments’ down time.

Gained invaluable experience in using latest design techniques, tools, and principles involved in production of precision technical plans, blueprints, drawings, and models.

Drove initiatives in developing, implementing & maintaining methods, operation sequence and processes in the fabrication of parts, components, sub-assemblies and final assemblies.

Lead and guide the team for providing Fleet Vendors in all places of company’s major hubs while maintaining the transit time.

Recruit, train and develop a team of committed performers to excel in the face fiercely competitive situation.

Member of procurement teams performing Management review of the contractual, cost, production, and quality aspects of major procurement programs. ACADEMIA

DME BTE 2000

HSC Maharashtra State 1997

SSC Maharashtra State 1995

Well versed with AutoCAD, Windows 95,

PROJECT HANDLED

Successfully completed project entitled "pressed hand lever flow control value" PERSONAL DOSSIER

Date of birth: 19th June 1980;

Languages known: Marathi, Hindi, English

Marital Status : Married

Nationality : Indian



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