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G Saravanan

Result and Achievement oriented Professional, targeting middle management level and senior level assignments in Production & Manufacturing Management and related operations with a leading organization of repute Email: adg822@r.postjobfree.com Phone: 91-979******* Key Skills

Production Management, Planning &

Control

Capacity Planning

Budget & Cost Control

Lean Manufacturing Management

New Product Development

PDCA

TPM & TQM

Quality Systems Management, TS &

ISO Audits

Safety Risk Assessments

Green Field Projects

Training

Soft Skills

Communicator

Thinker

Collaborator

Intuitive

Innovator

Self-Motivator

Good Listener

Emotional Intelligence

Conflict Manager

Profile Summary

• A competent professional with almost 11 years of experience in Production Management and related operations

• Expertise in managing overall production operations with key focus on-time delivery by ensuring optimal utilization of resources

• Proficient in managing a number of factors associated with production and supervising all aspects of Quality System Management & norms

• Experienced in managing CNC Machine Shop, Automatic/Semi-automatic Assembly Line, Gravity Die Casting, Fabrication, Special Purpose Machines, Auto Glass Manufacturing and Green Field Project.

• Gained exposure in JIT, Lean Manufacturing, Value Stream Mapping, 5S, TPM, ISO & TS Certifications, Kaizen, QC tools

• Leading cost saving & energy saving measures & modifications to achieve substantial reduction in O&M expenditures and work within the budget

• Capable in production and implementing value added plans with a view to ensure timely accomplishment of production targets within the cost parameters

• Effective leader with excellent motivational skills to sustain growth momentum while motivating peak individual performances and team maintenance Accomplishments

• Improved process yield from 92% to 94.1% by focusing on PDCA activities

• Reduced WIP stock from 25000 to 12000 by establishing lean manufacturing techniques and implementing Kaizen

• Controlled inventory record accuracy gap from 3.5% to 0.8% by establishing systems

• Increased productivity by 66% by implementing kaizens and layout changes.

• Improved overall equipment effectiveness of plant from 56% to 72% by implementing 22 kaizen improvements

• Reduced in-process rejection percentage from 10.25% to 5.32% in overall plant by continuous improvement

• Established Safety DOJO and Production DOJO (Training Centre) inside plant for new joiners

• Reduced sub assembly production from two shifts to single shift. Education

• MS (Manufacturing Management) from BITS Pilani, Rajasthan in 2014

• BE (Mechanical Engineering) from SA Engineering College, Anna University, Chennai in 2009

• Diploma of Engineering in Mechanical from SA Polytechnic College, DOTE, Chennai in 2006

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Work Experience and Career Time Line (Reverse Chronological Order) Shift Manager (Section In-Charge) Aug 2017 - May 2020 Asahi India Glass Pvt. Ltd.

Job Role & Responsibilities:

• Over all responsibility to oversee production, Quality, Testing, Dispatch and Maintenance operations

• Planning for day-to-day production schedules, activities and allocating work for achieving monthly production targets

• Monitoring yield to achieve the budget cost for Raw Material, BOM Materials, and Power

• Implementing SOP/ formulation development to reduce cycle time, and increase capacity

• Drive multiple customers’ cost, quality and delivery related improvement activities by value addition programs

• Monitoring compliances related to TS 16949/ ISO 14001/TQM/TPM systems

• Manage tooling related issues and its contingency.

• On time clearance of quality quarantine parts

• Conduct audit in all safety and ergonomic related operations and do continuous improvements

• Performing gap analysis and develop plans reviewing Manpower Productivity per person/month to achieve and improve management targets.

• Establishes cost and quality goals in Production, Quality and logistics areas to achieve management targets

• Ensuring QMS adherence for whole plant and developing, upgrading and modifying production equipment

• Stimulating employees to participate in quality plans like QCC and PDCA to increase the level of quality

• Analyzing & monitoring multiple customers’ PPM

• Offering assistance to the manufacturing engineers & supervisors in solving the problems related to shop floor activities and ensuring optimum utilization of man, machine & material

• Ensuring all the quality standards 5S, Lean operation standards are strictly adhered in the production process

• Train new supervisors on manufacturing quality

Senior Engineer- Production Oct 2014 - Jul 2017

KYB Motorcycle Suspension India Pvt. Ltd.

Job Role & Responsibilities:

• Responsible for operational availability (OEE)

• Improve productivity through Theoretical Value Production (TVP)

• Line balancing

• Drive Small Group Activity to reduce losses

• Manpower and machine planning

• Risk Assessment in Shop Floor

• Sustain Customer Deliverability

• Maintain JIT and Lean manufacturing Practices

• Training operators and producing cell leaders

• Machine tool and spare stores responsibility

• Reduce stop loss and quality caused by 3M

• Cross functional responsibility for new model development

• Tooling cost reduction

• Drive Kaizen team performance

• Responsible for safety audits, 5'S

Engineer- Production Jul 2012 - Sep2014

DELPHI-TVS Diesel Systems Ltd. Plant III

Job Role & Responsibilities:

• Maintain and improve OEE.

• Releasing work order for shop floor

• Responsible for safety practices, 5S and Kaizen.

• Training Operators and preparing schedule.

• Prepare manpower planning and machine planning

• Improve production line methods.

• CAPA preparation for in-house rejection and implemented corrective actions for discrepant parts.

• Lead Quality Circle Teams

• Maintain tool spares and monitor tooling expenses

• Maintain Lean Management practices

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Engineer-Production Jun2009 - Jun2012

JM Frictech India Private Limited

Job Role & Responsibilities:

• Prepare the daily production plan & achieve the plan

• Man power deployment planning

• Maintain 5S

• Prepare counter measure report for shortfalls in achieving the monthly plan

• Continuous upgrade the manufacturing system to ensure product quality & reliability (KAIZEN)

• Working for New product development with engineering team

• Coordinate employee-initiative cost-reduction programs

• Ensure identification & traceability of products at all stages

• Ensuring safety Practices

Personal Details

Date of Birth: 16th November 1986

Languages Known: English, Hindi, Tamil, and Telugu Address: No 4 Nagavalli Amman Kovil Street Gandhi Nagar, Avadi Chennai-600054 DECLARATION

I hereby declare that all the details given above are true to the best of my knowledge and belief. Date:

Place: (G. Saravanan)

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