Engineer Operator

Confidential C

GOPI SRK PRASAD.Y

: *************@*****.*** :+91-834*******, +91-934*******.

Professional Objective

Highly skilled Engineer with 4.11 years of experience in improving quality and processes within the Trim & Chassis in automotive industry. Demonstrated ability to cross check design for manufacturability and implement quality standards for new model development. Strong understanding of automotive industry manufacturing processes such as Assembly Process Planning, Interior Processes and Exterior Processes. New Product Development, Process Validation, Root cause Analysis, Problem Solving, BOM Verification, Tool & Torque values update. Working Experience

Currently as a Engineer at Renault Nissan Technology and Business center. (Technical Center) Chennai from since April 2019 to till today.

Worked as a Design Engineer at Cyient. Working for Global projects of John Deere since Sep 2018 to April 2019

Worked as a Engineer-Design at Renault Nissan Technologies. (Technical Center) Chennai from Experis IT since Jun 2017 to Sep 2018.

Worked as PAT (Production Associate Trainee) at ISUZU Motors Pvt Ltd, Sricity From Sep 2015 to Jun 2017

Strong team member with proven ability to motivate fellow team members towards achieving targets. Excellent client management skills, innate ability to build strong, lasting and mutually beneficial relationships.

Excellent communication skills with reputation of unwavering accuracy, credibility and integrity. Skill Set

Assembly Process Planning Manufacturing Process Engineer New Project Development Production I Vehicle integration Benchmarking Root Cause analysis Problem Solving Proto built Employment Scan

Renault Nissan Technology and business centre

Process Engineer for final Assembly Trim & Chassis Key Deliverables

Project Scope

Challenges

Quality

Delivery

Equipment feasibility checking And Locus Creation

FOP & GOS Creation

Process check & FPR

Kouran theme

Project Scope

Process planning and validating the designed processes for Assembly

Performing the Sequencing, Tool access Analysis (TAA), space claim and Virtual Optimization

Process Planning according to Design for assembly and Design for Manufacturing

Physically and Virtually Validating in Process Validation area prior to the introduction of Production environment

Tool & Torque validation for assembly

Analyzing the Time standards for achieving the desire target levels 2 Confidential C

Challenges

Quantity of Work - volume of acceptable work

Job Knowledge - demonstrated knowledge of requirements, methods, techniques and skills involved in doing the job and in applying these to increase productivity

Related Work Knowledge - knowledge of effects of work upon other areas and knowledge of related areas which have influence on assigned work.

Quality

PR checks, Virtual audit, virtual validation-To Ensure Error Free Delivery

Quality checks to be done with the check list as per team standards (E.g. Parts Assignments, Torque, Tools, GOS with correct sequence backgrounds.)

SOE Verification for correct stations & Zones

Delivery

Process execution to be planned according to target Delivery date

Issues during Execution to be fixed on the go to avoid the delay in delivery

Delivery target date can be achieved by identification of issues at the earliest, Recourse Planning, completion of daily committed task before the EOD

Equipment feasibility checking And Locus Creation

Evaluating assembly feasibility & intuitive assembly motion definition.

Have been involved in providing the inputs to production, support for new equipment installation and solving concerns related to actual production in plant.

Equipment feasibility checking for different plants with new model.

Equipment Examination – Checking the equipment used in trim and chassis line for different models for setting, interference and clearance criteria by using Process simulate, CATIA V6.

Responsible for Equipment examination project updating.

Designing For equipment’s used in Trim and chassis line with final assembly drawing considering various critical parameters.

Experienced in handling PLM Simulation tools of Renault & Nissan with proper knowledge of Plant Manufacturing Processes.

Project: RBC, PY1B & HBC

FOP&GOS Creation

Preparing process sheet (operator instruction sheet) for part fittings in car assembly called as FOP sheets in Renault as per Global plant layout

Preparing process sheet (operator instruction sheet) for part fittings in car assembly called as GOS sheets in Nissan as per Chennai - Plant layout station.

Responsible for giving instruction to line side operator for Step by step process of assembling parts at line side in order to reduce the cycle time frequency Allocating design standard time & Non-productive time. Process check & FPR

Check the Tool layout and Process fixing part in car assembly line.

Weight and Cost reduction by using different Concepts like Plastic Trunk door etc. and using the Carry over components from released vehicle.

Preparing various Quality documents like check lists, lesson learnt, Interface mapping and Design Document for closures.

Proper documentation & design release in Team center

Generating Own and Benchmarking concept design and validating in Proto Project: RBC, PY1B & HBC

3 Confidential C

Cyient Ltd (John deere)

Assembly Process Planning Engineer

Key Deliverables

Project Scope

Challenges

Process Execution

Quality

Delivery

Process Execution

Creating sequence of Events (SOE) after evaluating & conformance of inputs-in W-planner

Creating Graphical sequence of Elements (GSOE) by benchmarking of previous model-in Team Center vismockup

Creating operator method sheet (OMS)-visual aids in Team Center vismockup & Documentation in W Planner

Assembly analysis- Clearance, Dynamic, Ergo, Tool-in Team center vismockup

Working on NCCA’s ;(Non-Conformance Corrective Action) for virtual & Physical build

Working on OFP (Operator Feed Back Panel)

Working for SOP (Start of Production)-changes In Physical Build Quality

Buddy checks, Virtual audit, virtual validation-To Ensure Error Free Delivery

Quality checks to be done with the check list as per team standards (E.g. Parts Assignments, Torque, Tools, OMS with correct sequence backgrounds.)

SOE Verification for correct stations & Zones

OMS Checks with Live GSOE in Team Center Vismockup Delivery

Process execution to be planned according to target Delivery date

Issues during Execution to be fixed on the go to avoid the delay in delivery

Delivery target date can be achieved by identification of issues at the earliest, Recourse Planning, completion of daily committed task before the EOD

ISUZU Automotive Ind. Pvt.Ltd

Production Associate Trainee (PAT) Trim & Chassis

Roles & Responsibilities

Worked in a line as a Operator for Multi projects RF24 and RT64

Worked in overall Assembly line

Vehicle assembly done of each and every process with the help of Working Instruction Standards (WIS) to reduce the Defect Making by the operator.

Effective communication from Superior way to Subordinate level in ordered manner.

Lead role in Organizing and conducting internal team level meeting.

Circulating the daily information to the stockholders through mails and conducting morning meetings.

Taking Root cause and countermeasure study for the internal customer and field complaints issue (quality check gates)

Perform a Lead role in internal process audit for Isuzu D-Max assembly line (Reg 4X2, Reg 4X4, Crew 4X2, Crew 4X4 and Reg HR Models).

Planning and coordinating the resources for Qualitative Output.

Verifying daily DPU report and FTT report and making it my day task to reduce it.

Individual involvement in analyzing the root cause of the defect with self-interest.

Continuous improvement on Assembly process to reduce the line rejections.

Training and monitoring (5 members).

Making WIS & check sheets in an easy understandable way to all Readers. 4 Confidential C

Achievements

I have been a major role in Green Field Project from day one.

Being a major role in ETO, PP & SOP stage from Production control department.

Been a lead role in finding Glass chip off issue solving

Finding & Resolving major issues of new projects RT 64 & RF 24 like Rear camera N/working, water leak from Rear tailgate glass.

Been a part in Retro fitment activities.

Finding improvement points inline side or in company & making KAIZEN. Educational Qualification

B.E (Mechanical Engineering perusing) from SRM Inst, at Chennai. Diploma (Mechanical Engineering) from Government Polytechnic, at Nellore. SSC from ABC High school, at Darsi.

Software’s Skills

Tools: Process Simulate, CREO View, Enovia, Team Centre, Vismockup, PRO-APW &Space vision Personal Details

Date of Birth : 7th May, 1997

Address : Door No5-381, L.P.Road, Darsi (Village & Mandal), Prakasam (Dist), AP -523247. Languages Known : English, Tamil Telugu and Hindi

Marital status : Single

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