Engineer Design

KATHIRMATHIYAN. P Communication Address:-

986-***-**** No.145, V.O.C Street,

*******@*****.*** Mahindra World City

Chengalpattu Dist.-603204.

Product Design and development Engineer with 13years of experience in automobile/chassis – fuel system in gasoline/diesel/CNG. Over 11 years of OEM experience.

Top Skills:

Product Design & Development Fuel tank Design Fuel system-Gasoline/Diesel

Plastics Mold Design Fixture design

Core Strength:

Worked on 5 projects from the conceptualization stage till the Start of Production (SOP).

Expertise in Design and Development of Fuel Systems aggregate and components including Alternate Fuel Systems viz. CNG and LPG and Evaporative Emission system.

Responsible for preparation of Design Validation Plan (DVP), DFMEA and ensuring the meeting of product development timelines for the Fuel System through regular vendor interactions.

Member of various cross-functional teams (CFT) for the overall Life Cycle Management of the vehicle underdevelopment.

Responsible for fuel tank fixture design co-ordinate with supplier

Product life cycle management (PLM), NPDM-Enovia

Worked with SCR technologies (Urea tank) for BSVI implementation

A team player with desire to learn new technologies, design tools and management skills; looking for a challenging career in the automobile industry.

PROFESSIONAL PROFILE

Design Engineer at RNTBCI, Chennai (Oct 2017 Still)

(Deputed from TTL)

EV New concept Creation – Technical Centre Renault

Child project from existing EV with increased new range of battery capacity

Same platform is shared with Nissan and 2 Renault platforms

Concept Generation

Battery Box

Water box (Cowl Top)

Removable baffle

A-Pillar With surrounding parts (Hood ledge)

Drawing creation of BIW parts

Trunk inner design change as per stamping feedback

Trunk outer, BSO, design change as per stamping feedback

Welding drawing creation and updating for global and local projects as per vehicle milestones

Design Engineer at Tata Motors Limited, Pune (Jan 2008 – Sep 2017)

(Deputed from TTL)

Design and Development

Preparing Entire Layout of Fuel system with pheripheral CAD data to communicate design concepts

Worked with SCR technologies for BSVI implementation

Component level designing of Fuel Tank, Fuel lines, Fuel line Clamps & brackets, packaging of Fuel Delivery Module for Gasoline and Diesel applications.

3D Modeling and 2D drawings (assembly, schematic & Information fitment) of Fuel System components using CATIA V5 & Pro-E Wildfire5.0 (Creo-2), GD&T and Stack up analysis.

Packaging of CNG system components viz. CNG Cylinder, Cylinder Cradle, Cylinder Valve, Filling Receptacle, High Pressure (H.P.) Gas Lines, H.P. Filter, H.P. Regulator, Low Pressure Filter and Low Pressure Gas Lines.

Co-ordinate with supplier for fuel tank fixture design.

Cost and Weight optimization

Integrated Cost Reduction (ICR) and Weight Reduction through Value Analysis and Value Engineering (VA/VE).

Achieved a cost reduction of 2.6 Cr by redesign and re-engineering of fuel tank in FY 15-16.

Communization of components across models and between LH, RH, CNG, Gasoline variants of same vehicle at design stage itself.

Benchmarking of competitor vehicles for quality improvement and cost optimization.

Product Lifecycle Management

Models wise lifecycle management of Fuel System Components using Team center enabled PLM system.

Component registration

Statement Of Requirement (SOR),

Technical Review Sign Off (TRSO),

Proto indent & Tooling kick Off (TKO).

Design Change Requests (DCR),

Design Modification Lists (DML) creation,

Technical part List (TPL) generation and effective Bill of Materials (BOM) management,

Design Validation and Quality improvement

Continuous quality improvement at design stage itself by using tools like DFMEA, Design Reviews and DMU Reviews.

Preparation of Design Validation Plans (DVP) for various components, interpretation of CAE analysis results.

Ergonomic Studies for components assembly and serviceability with emphasis on fool proofing through installation of Poka Yoke.

R&D Engineer at PMP Components Pvt. Ltd, Mumbai (Aug 2006-Dec 2007)

Design and Development of Windshield washer kit for TATA Vista & Manza Projects.

Preparation of Rapid Proto sample for plastics, castings part.

Technical involvements in developments of dies, jigs & fixtures for specific product.

CAD Engineer at Lucas-TVS (Deputed by DDI), Chennai (Mar 2005-Jul 2006)

3D Modelling, Assembly & Detailing of various starter motor components commentators, Armature, ends brackets for TATA NANO Project.

SKILL SETS:-

Design Tools :

CATIA V5

Pro-E Wildfire5.0, (Creo-2)

Mould Design using Pro-Mould and AutoCAD.

Vis Mock up 5.1: for Vehicle Level Integration.

Data Management Systems :

Product lifecycle management (PLM 4.0 TEAM CENTER)

EDUCATION:-

Post Diploma in Plastics Mould Design (PD-PMD), First Class (76%),

CIPET, Bhubaneswar. (Orrisa). 2002-2003.

Diploma in Plastics Mould Technology (DPMT), B Grade (60-80%),

CIPET, Chennai. (Tamilnadu). 1999-2002.

Class XII 65%. (Kamaraj Municipal Boys Higher Secondary School Villupuram. Tamilnadu)

Class X 82% (Govt. High School Kanai, Villupuram (Dist.) Tamilnadu)

PERSONAL DETAILS:-

Date of Birth : 02.06.1981

Marital Status : Married

Father’s Name : Poongan. K

Mother’s Name : Muthulakshmi. P

P. KATHIRMATHIYAN

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