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Engineer Quality

Hosur, Tamil Nadu, India
July 23, 2020

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Venugopal N

Senior Engineer – Quality Assurance.

Senior Engineer (Supplier Quality Assurance) -

TAFE Pvt Ltd, Chennai.

Oct’19- Present

Supplier Quality Assurance Engineer.

Responsible for Supplier PPM Reduction. To ensure quality of incoming component as per the recommended standard and specifications.

Conducting Supplier Process Audits.

Conducting Periodic Product audits.

Conducting new supplier evaluation.

Responsible for supplier Corrective Actions receipt, Closure and Effectiveness Monitoring.

Create Supplier quality improvement projects to avoid Incoming Rejections and Continuous improvements on Supplier Process and parts Quality to satisfy customer demands.

PFMEA review and working with suppliers to avoid risks in product quality.

Review Supplier Process Validation reports and ensure product Quality.

Establish Pre dispatch inspection system at supplier end.

Conduct M.S.A study as per the Planned Schedule with supplier.

Establish SPC at supplier end.

Establish Proper Inspection Methods, Raw material testing system at supplier end.

Product / Process improvements by coordinating with R&D team.

To solve customer complaint through 8D Problem solving / TIPS Level 3 Approach.

Review Heritage Parts specifications and approve drawings.

Responsible for New Vendor Process and Product Approval.

Working with suppliers for creation of PPAP documents for new products.

Responsible to communicate the issues to corresponding internal departments and resolving the issues.

Hands on experience in FARO ARM CMM inspection.


Supplier PPM reduced from 1311 to 710.

3 Lakhs Recurring Cost reduction through Packaging modification.

Silver Medal Achievement in TAFE university e-Learning.

300 Kaizens implemented at supplier end.


Dynamic, team spirited and

performance driven individual willing to

be closely associated to an organization

that provides opportunities for excellent

career growth and vast scope for inter-

personal skills development and to

reach great heights in my professional


Professional experience: 6 years and 4

months in field of Automotive OEM,

Auto-Ancillary and Carbon/ Graphite

components manufacturing sector.




Supplier Performance Evaluation

Supplier Improvements

Vendor Developments

Corrective actions

Process and Product Audit/ Validation

Process Control/ Improvements

S.O.P & Control Plan



Data analysis

Cost analysis

Team and people management

Rejection Analysis

Kaizen Activities

Lean manufacturing

Knowledge in various manufacturing

process of CNC Turning, Milling and

conventional machining processes.

Email :

Phone : +91-994*******

Address: No- 118, 5th Cross,

Sai Srushti Sangamam,



Krishnagiri (dist),

Tamilnadu, India


Engineer (Quality & Process) -

Mersen India Pvt Ltd, Bengaluru.

Dec’15- Sep’19

Review customer complaints, take appropriate

corrective actions and close the same on time by using Seven QC tools.

Hold call with customer on weekly basis to understand their needs and issues (if any), update the status of the ongoing projects and discuss the technical constraints. PRIOR EXPERIENCE:

Engineer - Quality,

Kay Jay Forgings Pvt Ltd, Hosur.

Jul’14 – Nov’15


In-charge for In-process Quality Control

First piece inspection approval for every fixture and tool replacements.

Statistical Process Control Monitoring and analyzing the inspection data by trend, CP & CPk study and record the documents.

Segregation and Clearance of Rejection and rework materials on daily basis.

Conduct Do It Right meetings on daily basis to monitor line rejections.

Taking corrective actions to improve capability.

Conducting Process Audits

Responsible for PPM and Scrap percentage monitoring and analysis to reduce the same.

Root cause analysis and define corrective actions through 8D for customer complaints. Attending customer complaints on top priority, and fix targets to close the same.

Auditing machining accordance to S.O.P.

Able to calibrate and maintain the records for the gauges.

Preparation of APQP documents for all manufacturing Products

Preparation of PPAP Documents as per TS16949 and Customer requirements.

I hereby declare that all the information furnished above is true to the best of my knowledge and belief

Yours Faithfully,

(Venugopal N)


BE (Mechanical Engineering),

Thiruvalluvar college of Engineering

and Technology,

(Affil. To Anna University, Chennai).

Percentage Scored: 63 %

Class 12: State board, Tamilnadu,

Maharishi vidya mandir, Hosur.

Main stream PCMC: 70 %

Class 10: Matriculation, Tamilnadu,

Sri Vijay Vidyalaya, Hosur.

Percentage Scored: 76 %


Technical Software : Auto cad.

MS Applications : Word, Excel,

Power point,


ERP software : SAP & JDE.


Father’s Name : Mr. G. Nambirajan

Date of Birth : 04-12-1990

Gender : Male

Nationality : Indian

Languages Known : English(R/W/S),




Passport Holder : Yes

Meet with production team on weekly basis, identify the technical process issues and resolve the same.

Experienced in raw material analysis for bulk density checking

(Hall and flow cup method), particle size distribution checking, sieve analysis and qualify them for manufacturing process.

Sintered parts inspection like density, Porosity analysis, microstructure analysis and hardness testing.

Planning and organizing worker training on Process before try outs and start of production.

Heat treated parts inspection such as hardness, case depth (by using Rockwell, Vickers) checking and microstructure analysis and Suggesting heat treatment process and parameter to achieve required mechanical property.


PPM reduced from 15,520 to 5550.

4 Lakhs Cost reduction through Process improvement.

Reduced Process Variation by S.P.C Implementation.

Implementation of Sample Study (3 Point Method).

Major responsibility in Achieving ISO 9001:2015 Certification.

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