Design Engineer Sheet Metal

Hanuman Sai Kalla

Email: **************@*****.***

Ph: +91-918*******

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Highly Motivated and Proactive engineer with good Product Design and development experience in various Sheetmetal, Machined, Plastic and Composite parts and good expertise in Automotive and Multiple domains Using Catia V5/V6 and other CAD tools with associated Enovia PLM/PDM applications. Recently worked as Design Engineer in Cyient Limited Hyderabad, India. Professional Summary:

3 Years of overall experience in Automotive and Multiple domains with expertise in Catia V5/V6, Solid Works & AutoCAD with associated PLM tools like Enovia LCA/VPM, 3DX.

Worked using various cad tools like Solid-Works, Creo.

Experience on design of Sheet-metal parts, Machined Parts, Plastic product (Injection mold), Tool Design

(Jig and Fixture and drill templates), Composite parts and wire harness as per the program standard and specification.

Experience on Concept design, Detail designs, Design changes & reverse engineering and knowledge on GD&T.

Well versed with Aero and Automotive Standards and processes.

Develop design concept based on Design for Manufacturability/Assembly/Serviceability (DFM/A/S).

Experience on design of 3D CAD Solid/Part Modeling, Surface design (GSD), Generative Sheetmetal design, Model Based Definition (MBD), GD&T (ASME Y14.5), Assembly, Bill of Material (BOM), Digital Mock Up (DMU) and 2D details & Installation drawing using Catia V5.

Experience an automotive design of various sheet-metal and plastic components like BIW Structures and supporting Brackets.

Experience on Tooling design, Jig & Fixture, Drill templates.

Worked with Client like Boeing, Triumph, Bombardier and Detroit Engineered Products.

Good Knowledge in Ms Office and Excel Macros and Vb Scripting.

Personally self-motivated, quick learner, excellent work Ethics, multi-tasking on simultaneous projects, excellent communication & presentation skill, vibrant Team Player and also Individual Performer. Ability to handle Evolving Customer needs and Performances. Tools and Skills:

Catia V5, V6 Pro-E/Creo Solid Works AutoCAD UG NX

Enovia LCA/VPM, 3DX

Ms Office Excel Macros/Vb Scripting

Cad Modules executed:

3D Part/Solid Modeling FT&A Model Based Definition (MBD) GSD Surface GD&T Body Concept

Generative Sheet metal Parametric/Relational Design Academics: Bachelor’s degree in Mechanical Engineering from Swarnandhra College of Engineering & Technology college under JNTU-Kakinada., India (2013-2017). Full time-4 Yrs. Awards: Received Best Associate of the month from employer Cyient Ltd. Received Triumph and Bombardier Customer Appreciation feedback for On Time Delivery. Received appreciation feedback form Boeing for On Time delivery good quality for Boeing 747-8 2D to 3D conversion project.

Hanuman Sai Kalla

Email: **************@*****.***

Ph: +91-918*******

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Employment Detail:

CYIENT Ltd Dec 2017 to May 2020

Experience:

Cyient Ltd, Hyderabad. Aug 2018 to May 2020

Structural Design engineer Tools- Catia V5, V6, 3DX, Enovia, SAP

Worked on various Project from conceptual stage to details stage and released parts using Catia v5, v6 and associated PLM tool like Enovia LCA/VPM.

Designed various Sheet metal, Machined parts, Plastic products and assemblies as per the applicable GD&T, manufacturability and effective weight of component.

Creating and validating 3D Parts, assemblies, installation and 2D drawings and apply GD&T using FT&A as per the project standards and industry practices.

Involved in Quality checking as per the standard of customer and management of configuration of structures as per the shipset and release processes.

Responsible for the design and release of skins, spars, Track ribs, air load ribs, tracks, panel breakers, seals and retainers, stiffeners, rollers and wire harness & supporting brackets.

Involved in the migration phase of Catia V5 to Catia V6 3DExperience and Enovia PLM system, derive the issues, collaborated with migration team and provide solution and documented. Projects Executed-

o Bombardier Aerospace - Structures Design of Flap/Wing Box Bombardier Jan 2019 – May 2020 o Triumph group - Structures Design of Stabilizer & Wing for MRJ M100 Sep 2019 – Jan 2020 o Bombardier Aerospace – Configuration Data Management Aug 2018 – Jan 2019 Cyient Ltd, India Dec 2017 to Aug 2018

Design Engineer Trainee Tools-Catia V5, Creo, Enovia

Involved in Detail design of Aerospace parts like skin panels, loft surfaces, stringers, sheet metal parts and machined components 2D to 3D Modeling and V4 to V5 model Conversion.

Implementation of the applicable ADCN's related to Drawings.

Creating the CARM with Fastener point’s locations.

Update the Change log description in 3D models, Assemblies, CARM & Module.

Interface checking and clash analysis between all parts using Catia V5 in assembly

Involved in Detail design of Aerospace parts Drill templates for ribs, shrouds, spars, sheet metal parts and Detailed Drafting.

Worked on converting Non parametric to parametric models by using the GSD workbench for BIW structures.

Design of seating structures the base frame, mounting track, back frame and supporting Plastic parts and brackets. Standardize the parts, effective weight and cost saving.

Worked on Front Bonnet design of Single Drum Roller of Amman Group. The intent is the weight & cost reduction of the Base Frame. Concept design and development of Sheet metal Part and manufacturing feasibility with applicable material and GD&T.

Hanuman Sai Kalla

Email: **************@*****.***

Ph: +91-918*******

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Major Projects Executed-

o Boeing - 2D to 3D Conversion of Boeing Green Aeroplane 747-8 Dec 2017– May 2018 o BIW Components Detroit Engineered Products May 2018 - July 2018 o Triumph group - MFG Planning and Tool design May 2018 – Aug 2018 Overall CAD tool used Summary:

Catia V5/V6: 3 years (GSD, Machine& sheet-metal, Tooling, fixture, Drill Template for Automotive and Aero-structure components)

3D Experience: 1 years (Machine, Plastic, Composite & sheet-metal Parts & creating tree structures)

Pro-E/Creo: 1 year (Automotive Parts, Mold design, press-tool dies) Personal Details:

Date of Birth : 05 June 1996

Passport Number : R0740304

Marital Status : Unmarried

Languages Known : English and Telugu

Hanuman Sai Kalla

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