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Power Plant Engineer

Location:
Pune, Maharashtra, India
Salary:
120000
Posted:
August 11, 2020

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Resume:

RESUME

P.Venkata Subramanian, B.Tech email: ade9en@r.postjobfree.com

Street No: 2, Hanuman Nagar,Aurangabad,Maharastra. Mobile :097********/701******* Career Aspiration:

To work in a professional organization operating in a highly technical and challenging scenario. Competencies based on excellent expertise / research abilities should stand me in a good stead while pursuing career growth opportunities with the progress of the Organization. Professional Summary:

18+Years of Professional Experience in Vehicle testing, fatigue testing, power plant engine testing, Prototype development, homologation testing as well as field testing engineer for agricultural & automotive machines

Present Profile: (Dec 2016 – Till date)

Organization: Greaves Cotton Limited, Ranipet,Tamilnadu. & Aurangabad,Maharastra) An Indian based Diesel engines,farm equipments & agriculture machineries manufacturing company

Designation: Manager – R&D

Area of Expertise: Diesel Engines / Farm equipments

(Lab testing/Field testing/Homologation testing/Prototype assembly & development / Customer problem solving & Support)

Responsibilities:

Calibration of BS VI engines with vehicles(Auto) for Piaggio,Baxy,JSA,API customers

On road trials like ZFC,CTM for BS VI Vehicles.

Emission comparission inline with chassis dyno testing of vehicles.

Develop new impliments for power tillers.

Testing of power tillers/weeders/reapers in field & lab,feed back to design team.

Homologation of equipments at authorized testing agencies.

Introduce new test facilities according to technology development.

Measure engine performance in field operations

Product bench marking.

Supplier end testing for components.

Failure analysis for both field & lab testing

Conduct bench mark trails for power tillers,power weeders,power reapers

Testing of mini combine harvester on field application.

Gap analysis on field

ICT & batch homologation testing of power tillers / power weeders/power reapers/rotavators

Field failure analysis in various areas in INDIA

Develop new components as per design requirments through prototype method.

Fitment & inputs for new developed components.

Create proto assembly area as per procedure.

Field data measuring / online data collection system introducing for power tillers.

Provide trainning for all new products to production team / service team / dealers / end users

Knowledge of Indian standards related to agrimachines testing.

Budgeting for prototype shop & homologation activites

Planning day to day activites for engineers & trainees Achievement:

Successful completion of Bahubali GC15DI / Bahubali Nxt/GS8DIL/GS10DIL power tillers

& power weeders prototype build & field validation & Homologattion testing on time.

Introduce IOT system for power tillers for step in to digital India.

Successful completion of homologation testing for GS6DIL/GS9DLX/GS8DIL power weeders & 06models of rotavators.

Successfully completed ISO internal auditor certified trainning.

Introduce systematic procedure for product assembling & testing.

Create facilites for prototype assembly shop

Introduce torture track / rain spray / water wadding facilites for product testing Profile- V Dec-2013 to Dec-2016

Organization: SAME DEUTZ FAHR INDIA (P) LTD, Ranipet. An Italian based multinational company manufacturing of engines, tractors & agriculture machineries in various range for farming worldwide. Designation: Sr.Officer – R&D (Testing / Prototype) Area of Expertise: Vehicle testing (Field& lab) / Proto type Responsibilities:

Lead and direct a team to achieve testing / validation & Proto type target towards project lead time.

Testing of components in supplier end labs & approval

Conduct testing of tractor as per DVP.

Testing of hydraulics system like performance testing / endurance testing in house & field.

Monitoring pressure / temperature / flow in hydraulic system at frequent intervals on testing tractors.

Validation & verification of power steering system pressure testing at in house & field.

Testing of power assist cylinders for hydraulic system.

Hydraulic lift capacity testing.

Taken care of proto type assembly shop,develop new components in proto shop,fittment trails & approvals.

Fabrication of sheet metal parts fo new projects

Understand customer requiement, supporting design by verifying design codes and comparing with benchmark samples.

Development of protoshop inline with requirements.

Assist the new projects till SOP

Prepare standard operating system for all testing and validation process.

Visualizing the test indent and identifying the test requirement of products, systems, aggregates Understanding the Scope of the project, works to be done, Other related activities.

Data collection and analysis for field failures pertaining to the project and initiating the test simulation with revised test plan.

Testing of Structural components like Front axle, complete chassis assembly and axle shaft / Steering related components like steering cylinder, Steering unit, steering pump, Steering column, and Steering wheel and Tie rod assy Achievement:

Completed development of components on time for Tiger-F,Argon - F 3E series domestic

& Export project tractor parts as per target.

Initial testing of 3E series tractor was performed as per plan & inputs given to design team.

Completion of 2000hrs of field validation in new gear box for 3tractors.

Complete 1000/550 hrs field validation of 2no’s of four wheel drive front axle made by M/s.Carraro with new bevel set ratio

Effective launch of 35HP tractor for Tamilnadu,AndhraPradesh & Maharastra

Completion of 1000hrs testing of 3E series tractors in field at Tamilnadu, Andhra & Maharastra

Interpersonal Skills:

Good communication & writing skills

Capability to work in a team & to lead a team.

Ability to work in challenging atmosphere

Time Management

People management

Profile- IV Sep-2006 to Dec-2013

Organization : TAFE (Tractor and Farm Equipment Limited) Chennai Company Profile : An Indian based company manufacturing agricultural machinery / tractors, in various range from 24HP to100HP in globally Designation : Member in R&D Testing & Evaluation.

Area of Expertise: Lab testing & Field testing

Responsibilities:

Arriving new components discussing with customer and designer

Verifying design concepts for new testing facilities

Testing and comparing bench mark samples against new products

Achieving validation target towards projects lead time

Calibration and maintenance of instruments as per plan.

Maintaining and monitoring for all rigs as per timing plain

Preparation of SOP Standard Operating Procedure for all test rigs.

Validation & verification of electrical components lamps, horn, switches, instrument cluster, starter motor, alternator, relays, flashers etc. In vendor end and field application.

Theoretical prediction of field and haulage performance, verifying the same after the trials.

Testing team member in domestic side shift up gradation, MF2640-Mexico, RSAM, MF2635-Cruzer application, MF2615-Mexico, MF2600-T4F (CRDI) & TAFE – Centurion projects.

Preparing SEC, Timing plan for assigned project as per NPI norms

Member in field to lab co-relation, DFMEA, testing time reduction, prototype validation and improve effectiveness & 500hrs field operations in 60days CSF projects.

Validation of clutches in lab & field with different application.

Work with our own team ABU team in combine harvester testing & collect the field data for further development.

Testing team Coordinator for ISO9001-14001 & 5s activities.

Validation and verification of structural components like front weight frame, bumper, FES, front axle, chassis, and three point linkages assy.

Testing team member in all regular components quality audit testing, AGCO & Turkey – RFT

Test and ensure the product to global test (ECE, OECD, EEC and Domestic Homologation) specification and preparing the test report.

Budget Planning for new requirements and facilities based on the project plan

To validate New product in Lab, Field and dyno testing in line with project plan and compilation of test reports

Preparation of test plan in consultation with in-house and external test agencies

Planning and execution of Bench mark trials with NPT and NPM as defined ACHIEVEMENTS:

Create separate document control for testing.

Establish test standard for front axle testing based on the field application.

Implementation of vibration test rigs, radiator pressure cyclic test rigs, steering system endurance test rig & power loss test bed.

On line data logging for structural testing.

Simulate field failure condition in vibration test rig for sheet metal components.

Simulating for Linkages Endurance Test Rig.

Simulating structural testing as per requirements. FEATHER’S ADDED:

Appreciated by Project leader for timely completing the radiator problem in cruzer model.

Received spot award for quickest validation of gear reduction starter motors, alternators, instrument clusters etc.

TRAINING ATTENDED

A. Become the best

B. Advance instrumentation

C. The seven habits of highly effective people.

D. 5S training

E. Fire safety training

F. Advance diploma training in CVAT

G. CRDI training at BOSCH

Profile I (April-2001 to March-2002) / Profile II (March-2002 to March-2005)/ Profile III(Apr- 2005 to Sep-2006)

ORGANIZATION : (i) M/s.Raja generators,Madurai (ii) M/s.Powerica Limited,Bangalore

(iii)M/s. A.K.Diesel services, Madurai.

COMPANY PROFILE : An Indian based company authorized for Cummins & MAN B&W HOLEBY gensets (HFO Based) / An south Indian company taken care of power plant operation & maintenance.

DESIGNATION : Trainee engineer,Shift engineer, project engineer & service engineer

/ Senior Mechanical engineer & site in charge.

Domain : Power Generation Plant

WORKING SITE’s

1. M/s.Ramco groups& Natchiar spinning mills, Rajapalayam. 2. M/s.Ganapathi Mills, Thirunelveli.

3. M/s.SLST, Arani.

4. M/s.MRF, Kottyam.

5. M/s.S.Kumars,Mysore.

6. M/s.Tesi Tura Monti Textile Mills,Kholapur.

7. M/s. Soundararaja Groups, Dindigul.

RESPONSBILITIES:

Operating & maintenance of MAN B&W HOLEBY – HFO based gensets, alfalaval lube oil and fuel oil separators

Done project work of 3x1MW power plant @ M/s.Tesi Tura Monti textile mills, Kholapur with MAN Engineers

Attend major & break down maintenance work in all sites.

Knowledge of liner honing, CAC maintenance, pneumatic starters & valve seat grinding.

Done 2000Hrs-60000hoursmaintenance with MAN Engineers

Knowledge of day to day maintenance activities to avoid break downs.

Crank shaft & cam shaft servicing, Piston overhauling & inspection

Testing of peak pressure/DM water/ Lube oil

Planning of Day to Day Maintenance activities.

Observation and Recording technical data during run hours.

To ensure availability generator to cope up peak demands.

Planning of scheduled maintenance

Preparation daily generation report, weekly report, monthly reports, maintenance reports.

Preparation of Maintenance report & spares Handling

Prepare preventive maintenance reports, break down analysis reports & send to M/s.MAN B&W

Testing & calibration of FIP, fuel injectors, pressure indicators, flow meters etc. ACHIEVEMENTS:

Complete breakdown maintenance with in 26hrs against 48hrs.

Reduce breakdown hours and improve productivity

Reduce lube oil consumption

EDUCATIONAL DETAILS

Sl.No Course Institute Name Year of Completion

1 B.Tech - Mechanical Rajasthan University 2015

2 DME MAVMM Polytechnic,Madurai 2001

3 HSC Sethupathi Higher Secondary School,

Madurai

1999

4 SSLC Sethupathi Higher Secondary School,

Madurai

1997

PERSONAL DETAILS

Father Name : R.Purushothaman

Date of Birth : 24/05/1981

Sex : Male

Nationality : Indian

Marital Status : Married

Languages Known:

To speak: Tamil, Hindi,English,Telegu& Malayalam. To write: Tamil & English

Declaration:

I hereby declare that all the information given above are true and correct to the best of my knowledge and belief.

Date :

Place: (P.VENKATASUBRAMANIAN)



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