Manager Engineer
Resume:
B.VIJAYABALAN
*nd street, (Ravishankar Residency),
Sundarapuram, Coimbatore – 641021
E–mail: **********@*****.**.**
Mobile: +**-**-**-**-**-**
OBJECTIVE:
To be associated with a Progressive Organization that provides opportunity to contribute towards the growth of the organization and also to apply my knowledge and skills. EXECUTIVE SUMMARY:
I have been working as a SENIOR MANAGER – ASSEMBLY with SAVIO INDIA and well versed in ISO / IATF 16949 documentation, I have a good exposure in TPM, Lean Manufacturing, Robo Press line, 5S, 3M,3C, etc,
CAREER PROFILE:
Efficient and organized with an ability to multi-task effectively.
Comprehensive problem solving abilities.
Ability to handle & lead a team to fulfill the objectives.
Flexible, Innovative, & Willingness to learn New Technologies. CAREER SUMMARY:
Designation : Sr. MANAGER – ASSEMBLY DEPARTMENT
Job Duration : 10.04.2019 to till date
Organization : SAVIO INDIA LIMITED
SAVIO INDIA is specialized in the textile machinery sector for the yarn finishing segment being the leading supplier of winding, twisting and rotor spinning machines with manufacturing plants in Italy, China and India.
ACHIEVEMENTS @ SAVIO INDIA
Implementation of Line Production for TFO – Line (Stage I to Stage V), incl Sub-Assemblies and Achieved OEE of 73 %
Implemented Versatile Line Production in Stage Assembly – Achieved 18 Sections/day from 12 Section/day – Increase in Stage production from 50 % to 75% PAGE -1
JOB PROFILE HANDLED:
Preparing Monthly Plan based on MPS Plan & Forecast plan for 3 months (Received from Portal )
Preparation of Weekly/Daily production plan based on Customer sequence/Monthly Requirement
Machine Loading and Process Planning based upon Monthly schedule
Lead the team of 240 production associates and 14 staffs
Responsible Shift wise Production planning and achieving the target
Addressing BOS (Business Operating Systems) for the dept. with Gap Analysis.
GAP Analysis of the Production output (Production line & S/A line)
Ensuring efficient production in terms of lead time, capacity and productivity.
Optimizing Man & Machine utilization to achieve pre-set production targets.
To ensure production deadlines are met monitor & report within time fence, Planning Scheduling & Inventory control of finished / WIP & Raw Material.
Maintain & Fulfillment the daily production report & dispatch status, Rejection analysis & control
Liaising among different departments Sourcing & Supply Chain, Quality, Die Maintenance, Machine Maintenance etc.,
Process Improvements related to productivity and quality and ECN Implementation.
Making all processes effective, efficient and adaptable by making continuous monitoring and periodic review
Initializing projects as outcome of Value engineering, Cost reduction by yield improvements, Process improvements and standardization.
Preparing Management Information Reports to ensure progress in the department.
Responsible In house – Line stoppage / Delays & Customer end Line production
Coordinate, set up and implement standard operating procedure for all production operations
Educating operator to achieve the production target & reduce the downtime, there-by increasing the machine availability & production performance.
Evaluates employee areas of improvement and implements strategies relating to employee development
Reviewing Overall Equipment Efficiency (OEE), Hit to Hit (HTT), and First Time Through (FTT) on daily basis & Gap Analysis on weekly basis – through Daily Work Management.
Arranging training programs to enhance productivity using improvement techniques such as 5’S, 3C, 3M, FIFO
Knowledge of Press shop, Assembly Shop – Machines, Dies, & Material of sheet metal.
Hands on experience in working with Single Action, Double Action & Hydraulic Press vary from 600 MT to 1500 MT, Door Assembly, Hemming Press operations, MIG welding & Sub-Assembly activities.,
CAREER SUMMARY: V
Designation : Sr. MANAGER – PRODUCTION, PPC & MATERIALS Job Duration : 01.03.2018 to 03.04.2019
Organization : CAPARO ENGINEERING INDIA LTD (Metal Systems & Aluminum Foundry) CAPARO INDIA, the Indian business arm of Caparo Group, began its operations in 1994, as a joint venture with India’s largest car manufacturer— Maruti Udyog. Today, through its two strategic business entities, the group offers end-to-end solutions in designing, developing and manufacturing PAGE -2
automotive systems, assemblies, advanced composites, modules and components to Indian Automotive OEMs and Engineering Industry.
Major OEM customers include TAFE, RENAULT-NISSAN, GESTAMP AUTOMOTIVE, PLASTIC OMNIUM and Export Customers like ARRAY TECH, FIRST SOLAR, AND WAYNE FUELLING SYSTEMS, BORGWARNER, HONEYWELL (GARRETT), CAPARO is certified with - ISO/TS 16949:2009 & IATF, EMS 14001:2004, OHSAS 18001:2007,
ACHIEVEMENTS @ CAPARO ENGINEERING (METAL SYSTEMS)
Successfully Completed Pilot Production & Production Establishment of Datsun GO Facelift model Fuel Tank Assembly.
CAREER SUMMARY: IV
Designation : Sr. MANAGER (Dept. HEAD) – PRODUCTION & PPC Job Duration : 12.12.2016 to 31.01.2018
Organization : GESTAMP AUTOMOTIVE CHENNAI PRIVATE LIMITED GESTAMP is a World leader in Design and manufacture of automotive Stamped components and systems to OEM across 21 countries & 139 industrial plants with direct stamping panels & Welded Assemblies. Major customers include FORD INDIA, RENAULT – NISSAN, VOLKSWAGEN for Indian customers & exports to Ford Thailand Motors & Ford Russia, Nissan exports. GESTAMP Chennai is certified with - ISO/TS 16949:2009, EMS 14001:2004, ACHIEVEMENTS @ GESTAMP AUTOMOTIVE
Successfully Completed Tool Try out, Pilot Production & Production Establishment of B515
(Ford – ECOSPORT) Facelift model for 215 Dies of 118 Part numbers.
Increased line ASPH from 380 ASPH to 490 ASPH @ GESTAMP AUTOMOTIVE CAREER SUMMARY: III
Designation : MANAGER – PRODUCTION & PPC (STAMPING & BIW - ASSEMBLY) Job Duration : 21.07.2010 to 08.12.2016
Organization : ASHOK LEYLAND LIMITED, CPPS – UNIT
ASHOK LEYLAND - SECOND LARGEST COMMERCIAL VEHICLE MANUFACTURER IN INDIA, IS HAVING WELL EQUIPPED WITH PRESS & ASSEMBLY SHOP. CPPS as it is known, is equipped to Stamp select PANELS for CABS LIKE G45, CARGO, G-90, AVIA (CZECH), DOST, PARTNER (A JV of AL & NISSAN).CPPS is certified with ISO/TS 16949:2009, EMS 14001:2004,
ACHIEVEMENTS @ ASHOK LEYLAND (CPPS)
Successfully Completed Tool Try out, Pilot Production & Production Establishment of NISSAN- C22 & F24 Dies (DOST & PARTNER) model.
Increased Direct Pass percentage from 65% to 90 % for C22 – Front Panel & 25% to 70 % for C22 – Pillar Side outer LH/RH
Reduced Material handling time from 3min/changeover to 1 min & Nil handling time based on parts, by introducing Pallet trolleys.
Increased line SPM from 2.9 SPM to 3.4 SPM @ ASHOK LEYLAND CPPS.
Implemented Day Order Production Schedule for C22 (Dost) – 14 panels & Visual KANBAN
Updated Multi-loading Tool for C22 – Pillar Side otr LH/RH & C22 – Sill otr LH/RH.
Implemented Cushion Elimination on Non header Press (Elimination of cushion other than Header Press)
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CAREER SUMMARY: II
Designation : PRODUCTION ENGINEER (Cell-In-Charge – Blanking & Auto Line) Job Duration : 14.12.2009 to 17.07.2010
Organization : SUNGWOO GESTAMP HITECH (CHENNAI) LIMITED. (Formerly TECHNICAL STAMPINGS AUTOMOTIVE LTD) (ISO/TS 16949:2002, ISO 14001:2004 EMS CERTIFIED COMPANY), JV between Sungwoo Hitech (Korea) & Gestamp (Spain). A Global leader in Car body maker having well equipped Press & Assembly Shop
Major Customers : HYUNDAI MOTORS INDIA LIMITED
ACHIEVEMENTS @ SGH
Implementation of SMED for D line (Auto-line) @ 9 min for Hit-to-Hit, Achieved OEE of 90 %
Actively involved & achieved 020 Concept (0 –Rejection, 2-Doubles the productivity, 20%-Cost reduction, 0- Accident )
CAREER SUMMARY: I
Designation : ASSISTANT – ENGINEER (Production & PPC) Job Duration : 01.09.2005 to 10.12.2009
Organization : CRP INDIA PRIVATE LIMITED. PLANT – V (Machining unit) CRP INDIA is a group concern, has five plants. A Leading manufacturer of Machined Automobile parts certified for ISO/TS 16949: 2002, having well equipped CNC Machine shop - Manufacturing Engine components, Customers include Maruti Suzuki India Limited, Suzuki Power Train India Limited, IFB Automotive, Western Thomson India Limited, Hinduja (Ennore) Foundry, Alcel Handels, Atlas Copco
(Belgium), & Herts Engineering (U.K), Deutz (Germany)., ACHIEVEMENTS @ CRP INDIA
Implementation of POKA – YOKE techniques for Case Oil Filter Adaptor & Housing Oil Seal Testing Assembly @ CRP INDIA
EDUCATIONAL QUALIFICATION:
Degree & Discipline : B.E., (MECHANICAL)
Year of Completion : APRIL 2005
Percentage Obtained : 75 %
Institute : TAMILNADU COLLEGE OF ENGINEERING, COIMBATORE University : ANNA UNIVERSITY
TRAINING PROGRAMS ATTENTED:
EXTERNAL TRAINING:
Cost Effectiveness through Elimination of Waste (Muda) Organized by MAXWELL CENTRE FOR INDUSTRIAL TRAINING AND DEVELOPMENT.
Production Reduction in Cycle Time Organized by MADRAS PRODUCTIVITY COUNCIL
DAILY MANAGEMENT TECHNIQUES – by TQM Sensoi Ando San
IATF 16949 – Internal Quality Auditor certified by IRQS PAGE -4
INTERNAL TRAINING:
POKA-YOKE – Mistake proofing methodology
5S & KAIZEN
INCREASING PRODUCTIVITY THROUGH SMALL GROUP ACTIVITIES
TOTAL PRODUCTIVE MAINTENANCE
APQP and PPAP, MEASUREMENT SYSTEM ANALYSIS
MISSON GEMBA – 9 + 1i Initiatives.
JDI & KKD (Just Do It & Keikon Kan Dokyo)
COMPUTER SKILLS:
INFOR – PRODUCTION MODULE
SAP® HANA – PRODUCTION MODULE & MATERIALS MODULE
ERP PACKAGE: iNVENTORY Control System ver 6.3
Operating Experience in FARO SINGLE ARM PORTABLE CMM
AUTOCAD 2000
MS - OFFICE,
PERSONAL PROFILE:
Father’s Name : M.BALAKRISHNAN
Permanent Address : No.25 PTR PALANIVEL RAJAN STREET, SAMATHARMAPURAM,
THENI – 625 531
Date of Birth : 17.10.1982
Gender : Male
Nationality : Indian
Marital Status : Married
Languages Known : ENGLISH, TAMIL, HINDI (read & write) DECLERATION:
I hereby declare that the information given above is true and correct to the best of my Knowledge and belief
Place: CBE
Date: B.VIJAYABALAN
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