Production Engineer
Resume:
C **, *G VGN BRIXTON Apartment,
Opp. HYUNDAI MOTORS,
IRRUNGATUKOTTAI, SRIPERUMBDHUR 602 109
CHENNAI,
TAMIL NADU, INDIA.
Professional Summary
Skilled production engineer with over 3 years of experience in the manufacturing industry. Excellent problem-solving, IT, and analytical abilities with superb attention to detail. Extensive knowledge of the manufacturing process and the
development of equipment and production lines.
Outstanding design and conceptual skills with the
motivational abilities to lead a team. Dedicated to producing the best work, following safety measures, and meeting and exceeding project requirements and
standards.
Skills
Solid background in the manufacturing process that allows me to easily identify problems, implement solutions, and design efficient equipment and processes. -Excellent communication skills that allow me to effectively lead my team and convey my ideas to them so we can exceed
project expectations. -Strong time management skills that are useful for creating schedules and completing work in a timely and organized manner. -Exceptional attention to detail that comes in handy when designing complex
procedures and equipment. -Multi-tasker who can handle numerous responsibilities at ones, allowing me to remain productive.
Work Experience
Production Engineer
JM Frictech India Pvt Ltd,
May’2017 – Present
Design and develop new systems, processes, and
equipment to ensure manufacturing is efficient and effective.
Investigate and analyze problems and devise
solutions that save money, time, and materials.
Manage budgets and ensure project deadlines are
adequately met according to standards and
requirements.
Implemented digital investigation tracking system, resulting in a 30 percent decrease in time spent on paperwork.
P SUBBAIAH
MUTHUKUMAR
Production Engineer
CONTACT
PHONE:
WEBSITE:
https://www.linkedin.com/in/p-
subbaiah-muthukumar-
57a06515a/
https://www.naukri.com/mnjus
er/profile?id=&altresid
EMAIL:
***************@*****.***
***.***********@*****.***
ACADEMIC QUALIFICATIONS
2013 to 2017
Francis Xavier Engineering
College, Tirunelveli,
Bachelor of Engineering in
Mechanical
First class with 7.1 CGPA
2013
Kings Matriculation Higher
Secondary School, Vallioor.
HSC with 71%
2011
Nalandha Matriculation School,
Vallioor.
SSLC with 80%
KEY SKILLS & ABILITIES
Good in manpower
handling.
Adhere to organization
polices, procedure &
rules.
Effective in problem
solving and providing
technical solutions.
Manufacturing Process
Knowledge.
Product Design and
development.
Proficiency in Creo 3.0,
AutoCAD 2018 and
Ansys 14.
Knowledge on
continuous
improvement.
Creative, adaptive,
collaborative and
leadership quality.
Good in verbal & written
communication.
ACADEMIC PROJECTS
Design and Fabrication
of crane hook with rack
and pinion mechanism.
Description: Robotic arm with
microprocessor control to pick
up the component without slip at
a pace as a normal crane.
A study on performance
improvement of vacuum
system in LMW 210MW
thermal power plant.
Maximized productivity on the job by developing and implementing innovative production processes for
new and existing products.
Cut production costs by 20 percent in the first six months.
Identified and addressed all issues that arose in a quick and efficient manner to ensure minimal
interruptions of work.
Assisted head engineers with process and system
development.
Provided technical support to the team and helped speed the work process along.
Helped create budget and expenditure reports
regularly.
Roles and Responsibilities
Train newly joined operator.
Calculate and workout for manpower requirement
Monitoring production performance and conduct
reviews based on it.
Make production documents and maintain it in a
good manner.
Providing CAPA by analyzing the root cause of the failure and ensure not to happen it again.
Independently schedule production and control plan, make prioritize the part for customer need.
Set skill matrix for the operator by close monitoring and give them effective guidance to improve their
skills.
Worked in heat treatment process production.
Make note of daily WIP parts and maintain a safety stock level of FOD in manufacturing area.
Interact with Engineering design team to develop a new product during prototype to pilot lot.
Make arrangement of new fixtures & Jigs, also process flow diagram - PFD for NPD parts.
Schedule and coordinate with suppliers for daily procurement of core plates as per production plan.
Create BOM request and validate once it updated in SAP and ERP in production line.
Interact with customer regarding the development of prototypes, change in minor process and if there any quality issues.
Get feedbacks from the operator level and pick the correct method and get approval from the top
management to ramp up the production capacity
and provide apperception & rewards for operator.
Identify the troubleshooting of equipment/machine else work together with maintenance team to solve it.
Responsible for 100% productivity & zero ideal time with effective planning of machines.
Description: An automatic
water flush is implemented in
the strainer of the ejector in
condenser to improve the
efficiency of vacuum system
without the power shut down,
continuously provide the
electric power generation.
WORKSHOP ATTENDED
Advanced Drift Engine
Technology at National
Engineering College,
Kovilpatti.
Non-Destructive Testing
at National Engineering
College, Kovilpatti.
Types of furnace & heat
treatment process, JMI
ACHIEVEMENTS
Cost reduction in service
job work with vendor.
Implemented a new
process to remove bend
& achieve parallelism
during heat treatment
process without
deviating from HRC
value.
Arrested a color
changing of friction discs
during hot bonding &
curing process.
New Product Development Role
Involved in the new product development,
improvement and customization of wet brake
system, wet clutch system and hydraulics actuation parts.
Performing engineering and quality analysis of designs and prototypes.
Collaborating with machinist and manufacturing
engineers to ensure manufacturability and
execution of fixture builds.
Planning, scheduling and monitoring production of friction discs, intermediate plates, limited
slip differential, actuating brakes as a part of new product development.
Addressing major manufacturing problems during
developing a prototype.
Implementing design updates for optimized
manufacturing methods, considering the quality
and cost.
Creating 3D models and complete detailing of the developed parts and its components using
CAD Software.
Identifying, evaluating and managing vendors to
support product development and
Prototyping.
Preparing PPAP documents for developed products
while handing over to production.
Develop, update and maintain PFMEAs and the
process control plans.
To work with the plant manufacturing engineering teams, commodity managers, lab supervisors,
product engineers and with directors of product
compliance to ensure efficient resolutions to any
issues. They also provide technical assistance and information to other departments.
Verification and testing of the newly developed
products.
Make pilot production to identify the production rate of a component.
Conduct supplier audit regarding quality,
performance, disciplined system & rate of rejection levels.
Handle SAP Business One for the purchase order
generation, production order completion,
Inventory stock checking.
Personal Details
Father Name: S. Palanivel
Mother Name: P. Meenambikai
Date of Birth: 17th February, 1996
Hobbies: Car Drifting, Football and Listening Music Thanks & Regards;
P Subbaiah Muthukumar.
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