QC Inspector
Resume:
CURRICULUM VITAE
M.SIVAGURU
NO,** Aggram Pattai,
Muthuthoppu,
Villupuram,
Pin: 605 602
TAMILNADU (STATE)
India
E-Mail : *************@*****.**.**
Mobile :0091 999-***-****/994-***-****
JOB TITLE: QC INSPECTOR WELDING
OBJECTIVE
Seeking a challenging career as an inspector to integrate my technical, analytical and skills in the EPC PROJECT & PLANT ASSET INETRGITY INSPECTION ONSHORE AND OFFSHORE as a QC inspector WELDING,NDT &PIPING working in field. Quest to work in real professional. Atmospheres that enables me to come up with the emerging as well as latest Technology and scope for widening the spectrum of my knowledge.
TECHNICAL QUALIFICATION
CSWIP 3.1 TWI WELDING INSPECTOR CERTIFIED CANDIATE NO: 705657 CERTS: 294321
BINDT PCN UT 3.1& 3.2,PCN MT, PCN PT,INSPECTOR NO: MI-UT-11-014 PCN NO: 312478
ARAMCO CERTIFIED LEVEL II NDT INSPECTOR NO: 1287 ARAMCO BADGE: 8782286
ASNT API RP 2X TKY JOINT NODES WELDS UT CERTIFIED
ASNT LEVEL II PHASED ARRAY ULTRASONIC CERTIFIED
ARAMCO APPROVED QC INSPECTOR WELDING STATUS 1 JAZAN REFEINERY PROJECT EPC
ARAMCO SAP NUMBER: 80005185
ASNT-SNT-TC-1A Certified Level II in Ultrasonic Testing
ASNT-SNT-TC-1A Certified Level II in Radiographic Testing
ASNT-SNT-TC-1A Certified Level II in Penetrant Testing
ASNT-SNT-TC-1A Certified Level II in Magnetic Testing
ASNT-SNT-TC-1A Certified Level II in eddy current Testing (oceaneering Abu Dhabi)
ACADEMIC QUALIFICATION
Diploma in Mechanical
Hsc -Narayan’s matriculation school, villupuram
Computer Skills
Ms Word, excel, isometric drawing preparation& Corrosion Mapping Auto Cad
Credo report equipment data and piping, flow line updating &Maximo closing work order such as PSV
And WITS DATABASE work & Star gate.
SPECILIZATION
EPC & OIL& GAS, SHIPYARD, REFINERY plant Asset integrity section mainly worked onshore and offshore.
Have specialized mainly worked involved in Refinery plant Maintenance,TRUNAROUND and EPC project work HIGH PRESSUREIZED STATIC EQUIPMENT &PIPING NDT&WELDING activities as given below for major clients working with SAUDI ARAMCO, OXY, ADCO( ADNOC)&MARESK OIL QATAR.
Co-coordinating NDT activities follow fabrication yard and on site based on Projects requirement client procedure.
Supervise and coordinates daily NDT RFI witness monitoring subcontractor and third party inspection
Ensure they are using proper procedure of project requirement and quality procedure carried out inspection based on NDT matrix.
Subcontractor submitted reviewing documents revision and procedure technical qualification verifying, ndt documentation keeping sub-contractor NDT reports and assessment data.
Weekly submitted to client NDT backlog status based on wits system and mom meeting status updated.
Daily ndt reports need to be entering in WITS through sub-contractor data operator monitoring.
Checking periodically verifying calibration certificate of NDT equipment’s of third party inspection.
Based on client procedure requirement to verify periodically conducting focused assessment inspection.
Weekly meeting with subcontractor regarding NDT follow up backlog status related any site issue, LBE, PAN to minimize to solve the problem find the root cause and corrective action.
Contractor to supervise sub-contractor following no malpractice techniques using any NDT method
Third party inspection following properly ensuring in all NDT techniques quality procedure.
Raised NCR to non-objectives work properly following subcontractor.
Reviewing spool release and test pack document to cross check with wits data and third party inspection report to finalizing any NDT backlog verifying.
Daily prior to start on site work /yard to verifying calibration on NDT techniques and log sheet maintaining.
Sub-contractor submitted to contractor NDT requests and reports daily based reviewing submitted to client attached with SAIC checklists RFI weekly or daily.
Environmental condition and protect the work accordance with all applicable safety standards
UT Corrosion Survey & ISOMETRIC DRAWING PREPARTION
OFFSHORE Structural platform piping TKY nodes weld joint configuration UT weld scanning various Aramco location.
Radiographic Film interpretation based on NDT matrix requirements of production welds to verify make good sound weld on welder.
Inspection piping dead legs injection points and cui related damage mechanism for asset.
Shutdown inspection for plant facility
Preparing work instructions test descriptions inspection plan revise updated.
Preparing technical reports and quality reports while reviewing nondestructive test reports
NDT during fabrication items like structures, storage tanks etc.
NDT on various kinds of components like boiler tubes, turbines, pressure vessels, storage tank etc.
NDT on various kinds of materials like CS, SS, CuNi, Al, p11 Alloy, etc.
On-stream & off stream inspection Static equipment trains Area Test separator, exchanger& stripper column.
Witness of low pressure and high pressure piping hydro test& pneumatic test.
Walk through Field Inspection
Co-ordination with Client’s & PID
Base line inspection &pipe tracking inspection on well line to RDS station.
EDDY current testing on weld surface crack inspection.
PMI verified on chemical composition various material analyzing verification.
Hardness inspection of weld joints by using Brinell and MIC 10 method.
PWHT as per NDT TABEL line class project requirement conducted to verify report and chart recorded.
CAREER SUMMARY
Having 12 years plus of experience from various Multinational Companies in Construction Industry mainly in Oil & Gas sector onshore &offshore, refinery plant,degassing station, Water injection plant, petro chemical refinery LNG Plant has as strong belief in team building and continual Improvement.
WORK EXPERIENCE IN BRIEF
Responsibilities NDT:
On / Off stream inspection like UT,RT,MPI, DPI,PAUT,HT&PMI of piping and Static equipment in Weld joint oil & gas separation platform, oil risers platform, gas injection platform and water injection platform. Inspection of wellhead assembly, casing conductor, trains separator exchanger stripper column.
Eddy current test on material verification component valve fitting & surface flaw crack detection on plate, piping, tee joints weld area.
Performs NDT-UT-A, B and C scan Evaluation during piping inspection, Plates, and structural
Performs to Internal cross Checking for all NDT ACTIVITIES As per the Codes.
ASME Section VIII Division 1 and Division 2 vessels by the ASME B&PV Code ASEME SECVIII
Perform internal, external inspection in high pressure vessels, storage tanks& stripper column from and other structure in accordance with the company engineering &client requirements; Applicable industry procedures, codeAPI510, API653, &API 570 Class and standard are for condition assessment.
Perform welding inspection and co-ordination in Non –Destructive Examinations and Radiographic Film interpretation. Coordinate, plan and schedule day to day Inspection Related Work activities.
Existing plant Process units’ .Ensure that plants records is maintained properly. Write inspection Reports on conditions found with recommendations.
Performs Visual and NDT verification also having strong experience in practical and theoretical in all basic NDT method, Stress Relieving, hardness, PMI, carry out butt –weld joint on pipeline.
Flow line and co-ordination for corrosion survey. Also visual inspection carried out of oil
Risers, headers for oil & gas.
NDT Inspection in ARAMCO & OXY ADCO Job involved various NDT, Ultrasonic SHEAR WAVE, CORROSION SURVEY, Thickness Gauging inspection.
Conducted MPI and PT on plates and butt welds for ARAMCO CLIENT Conducted Ultrasonic SHEAR WAVE, corrosion survey, Radiographic Testing, Magnetic Particle Testing, Penetrate Testing, Visual Inspection and offshore structures, Shipyard, well inspection, pipelines in accordance with codes and specifications.
Performing UT scanning of welds.
Conduct VT of welds during modification and maintenance works.
Corrosion Inspection on pipe line conducts as per API 5L Grade B UT, MT & PT of structures, pressure vessels and piping.
To visually inspect the job through Liquid penetrate testing & Magnetic particle testing and interpret the result.
To organize the Non-destructive testing in the Weld elements by Radiographic Testing and the film interpretation is done.
Involved in the Evaluation of the Films and Documents the results
Carried out Ultrasonic corrosion mapping and Grid mapping, thickness measurement of pipelines and equipment. Corrosion check on Pressure Vessels, Tank, Exchangers, Column etc... Lamination check for Raw Materials
Carried out Magnetic Particle inspection on BUTT weld, nozzle, fillet weld and inspection on machined components by using different methods like wet method, dry method and fluorescent method using electromagnetic Yoke and paramagnet yoke methods.
Carried out Penetrate inspection on weld joints, equipment’s, components such as extension bellows, pump, casing, shaft etc., in removable, water washable and fluorescent methods.
Anomaly tracking and updating to repair work.
Structure beam welding joints conducted UT shear wave.
Credo in accordance to piping RBI and equipment strategy and implementation to updating.
Maximo raise in work order and in closing in work order such as PSV updates
Inspected materials for piping & structural Butt weld in Shear wave Inspection.
Inspected castings (High pressure valves, Safety valves)
Inspected on stream /off stream inspection of Static equipment Test separator, heat exchanger, stripper column, separator closed drain vessel, storage Tanks, flare knock out drum flow line inspection such as visual and NDT method.
Carried out UT, MT on drums Headers & dish ends etc.
To calibrate the equipment periodically verified
Daily submitting the NDT reports & co-ordination with client.
DUTIES & Responsibilities Welding:
Conducting PQR&WQT and witness destructive test as Per ASME Section IX.
Witnessing procedure qualification Record Welding Test according to WPS.
Witnessing Tensile and Hardness Test for procedure qualification record from
Third Party and approving procedure qualification record according to ASME Section IX.
Witness welders qualifying Test and qualified welders for different base metals.
Thickness and Diameter ranges according to ASME sec IX.
Monitoring of various Welding Process like GTAW, SMAW, GMAW&SAW.
Evaluation of discontinuous for different type of metals and weld joints by RT, UT, MT, Pt
And Post Weld Heat Treatment, Weld repair ETC...
Preparation of Various Types of quality Reports & Manufacture Record book Reviewing Filler Wires and Electrodes of Welding Procedure Specification according To ASME Section II parts C Also checking While Welding Inspection.
Checking joint Fit ups, Welding & Dimensional Inspection As Per ITP, and to Provide Technical Guidance for Welding Sequence and Distortion.
Inspection of Welding Techniques, weaving Shielding etc.…during Welding visual
Examination of all Weld and Carrying out Proper NDT as per approved NDT Plan close
Monitoring of Welder Weekly Performance Controlling of WJCS Weld joining control System.
Reviewing of all welding procedures and Ensuring that Proper WPS are using on the job
Inspection of inward Materials of Third party.
Monitoring the pipeline Welding process to ensure that proper lapse time is maintained during Welding in between Passes to Control induced Cracks.
Preparing Punch list for any incomplete activities any outstanding repair welds and alignment of pipeline.
Preparing Weld History and Make that all NDT activities have been completed as per project specification
Line check for alignment and orientation of piping & piping components and Ensure that the Erected components are in line with the isometric drawing.
Reviewing the final package of Hydro Test, approving & releasing for Hydro Test Witnessing Hydro static test, pneumatic test and reinforcement pad vacuum test.
Checking Punch listing item as per P&ID and Isometric such as Pipe supports, valves shoes Support and NDT completion and approving releasing package for Hydro test.
Witness of well head flow lines gate valve and Christmas tree chokes,PRV valve,control valve and plant PSV and PRV Valve inspection and during testing visually checking valve body external and internal periodically noted on testing witness as per code accordance API598 and 6A on site workshop and vendor location.
Inspected castings (High pressure valves, Safety valves)
Visual inspection &witness of pressure relief valve, gate vale, globe valve, plug valve, control valve and butterfly valve...Etc testing as per API 6A&API 598 project specification and applicable code standard.
Inspect, trouble shoot and repack manual and hydraulic FMC and MSI control heads inspection.
Install and Test actuation packages on various valves.
Conduct in the field install and testing of valves visual inspection.
Inspect and produce paper work on each valve package that is completed.
Preparation valve certificate package.
Quality assurance calculating pressure based on valve configuration in accordance with current QA legislation.
Ability to test low pressure and high pressure relief valves.
Ability to read gauges and measurement instruments.
Perform NDE dye penetrate examination.
Test calibrate, and prepare and shipment of valve.
CLIENT
OCEANEERING INTERNATIONAL Company UAE LTD: From DEC 2019 TO
Client : GEO SEA Moray east offshore wind form project UAE
Position : QC INSPECTOR WELDING
Project : LAMPRELL Moray east offshore wind form project UAE
SAIPEM EPC Company LTD: From Sept 2016 TO MAR 2019
Client : Saudi Aramco
Position : QC INSPECTOR WELDING&NDT(EPC PROJECT)
Project : Jazan refinery Sulfur recovery unit project
TUV RHEINLAND MIDDLE EAST INTERNATIONAL: From JAN 2015 MAY 2016
Client : ABUDABHI COMPANY ONSHORE OIL OPERTION UAE
Position : QC NDT&WELDING INSPECTOR (EPC PROJECT)
Project : BCDS BAB field ADCO,(ADNOC)
OCEANEERING INTERNATIONAL MIDDLE EAST: FROM JUNE 2014 TO JAN 2015
Client : MARESK OIL QATAR
Position : QC NDT INSPECTOR (EDDY CURRENT INSPECTOR)
Project : MAERSK OIL OFFSHORE G PLATFORM field
VINCOTTE INTERNATIONAL MIDDLE EAST: From 2013 FEB TO 2014 MAY
Client : ABUDABHI COMPANY ONSHORE OIL OPERTION UAE
Position : INSPECTION FOREMAN (plant inspection )
Project : gas compressor station CS1,CS2,CS3,RDS,RMS BAB field (ADCO) ADNOC
PEMCO INSPECTION [QATAR] : From JUNE 2011 –DEC 2012
Client : OCCIDENTAL PETROLEUM CORPORATION OF QATAR LTD [OXY]
Contractor : Pemco Inspection Company, Qatar.
Position : NDT INSPECTOR (PLANT INSPECTION )
Project : Offshore, PS 1 Station, Well head platform
SAUDI petro CHEMICAL REFINERY: From March – 2010 march 2011
Client : SADAF
Contractor : Husseini Inspection Company, Saudi Arabia.
Position : QC NDT Inspector( PLANT INSPECTION)
Project : petro chemical refinery, jubail industrial area
SAUDI KAYAN PETROCHEMICAL REFINERY (SABIC): From JUNE – 2009 TO JAN2010
Client : MMG&SINOPEC
Contractor : Husseini Inspection Company, Saudi Arabia
Position :QC NDT Inspector(EPC PROJECT)
Project : SAUDI KAYAN REFEINERY PROJECT, jubail industrial area.
Shay bah Saudi ARAMCO: From APRIL – 2009 TOMAY2009
Client : ARAMCO
Contractor : Husseini Inspection Company, Saudi Arabia
Position : NDT Inspector (PLANT INSPECTION)
Project : ARAMCO PROJECT
ARAMCO RIYADH REFINARY: From FEB – 2009 TO MARCH2009
Client : ARAMCO
Contractor : Hussein Inspection Company, Saudi Arabia
Position : NDT coordinator (PLANT &TURNAROUND INSPECTION)
Project : ARAMCO PROJECT
ARAMCO OFF SHORE SAFANIYA &MARJAN: from AUG 2008 to FEB-2009
Client : ARAMCO
Contractor : Husseini Inspection Company, Saudi Arabia
Position : NDT Inspector(plant inspection)
Project : Safaniya & Marjan station offshore
ARAMCO KHURRAYA SEA WATER INJECTION PLANT: FEB2008 TO JUL2008
Client : ARAMCO
Contractor : Husseini Inspection Company, Saudi Arabia
Position : NDT Inspector
Project : Water Injection Plant
ARAMCO JUMAYAH GAS PLANT: JUNE 2007 TO JAN 2007
Client : ARAMCO
Contractor : Husseini Inspection Company, Saudi Arabia
Position : NDT Inspector(On-stream inspection Survey)
Project : ARAMCO PROJECT
AUTOMEC INSPECTION SERVICE: OCT 2006 TO APR 2007
Position : NDT multi Technician
Address : Sanpada east, Navi Mumbai. INDIA
SIVERT INDIA PRIVATE LIMITED: APR 2006 TO SEP 2006
Position : NDT multi Technician
Address : Nerul, Mumbai. India
ULTRA SCAN SERVICE: JAN 2006 TO MARCH 2006
Position : NDT multi Technician
Address : Chennai, India
EQUIPMENT USED
Radiography Tec hops 660 Model
ROLLI
Eddy current test: Olympus Einstein
ULTRASONIC MACHINE
OMNI SCAN MX2 OLYMPUS
Pan metrics Digital Thickness Meter 37 DL
usm25, usm 35
EPOCH XT OLYMPUS
SONO TEST SITE SCAN 140
MODSONIC
Magnetic Particle (Dry, Wet, Fluorescent & Visible) Magnaflux
Yoke
Permanent Magnet
Liquid penetrate testing.
Carried out Dye Penetrate Testing of welding, nozzles, heat exchangers offshore structure beam welding and piping weld Tube bundles including Ferrous and nonferrous metals by using visible solvent Removable color contrast method and water washable method
SAFTEY PROFESSIONAL TRAINING:
ADCO CERTIFIED JP/JO PERMITS APPROVED CERTIFIED
“Safety Orientation” “training program conducted by SAUDI ARAMCO REFINARY
“ARAMCO WORK PERMIT” CERTIFIED
SAUDI ARAMCO SAFTEY TRAINING OFFSHORE PROJECT CERRIFIED
ENERTECH TRAINING QATAR IN OFFSHORE HUET, H2S&SEA SURVIVAL VALID
APPROVED OPITO (TBOSIET) Qatar CERTIFIED VALID UNTIL 2019
PISTA TRAINING INDIA BOSIET WITH EBS IN OFFSHORE HUET,
SEA SURVIVAL,FIRST AID,FIRE FIGHTING APPROVED OPITO CERTIFIED VALID UNTIL 20-03-2024
PERSONAL Data
FATHER NAME : MADHAVAN
DATE OF BIRTH : 16-10-1985
PLACE OF BIRTH : VILLUPURAM
RELIGION : HINDU
PASSPORT NO : P2670144
DATE OF EXPIRY : 08/08/2026
MARITAL STATUS : Married
ADDRESS FOR : 36, Aggrampattai,
Muthuthoppu,
Villupuram,
Pin: 605 602
TAMILNADU (STATE)
India
MBL +966********** (work)
+919********* (home)
E-MAIL ID : *************@*****.**.**
LANGUAGE KNOWN : English, Hindi, TamiL,Malayalm
DECLARATION
I hereby declare that all the above-mentioned details are true to the best of my Knowledge.
Yours faithfully
(SIVAGURU.M)
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