ALI HAIDER RESUME

Sr. Mechanical Supervisor/Superintendent

GSM (India): +91-980*******/+91-700*******

GSM (India). +91-993*******

E-mail: addn0n@r.postjobfree.com

addn0n@r.postjobfree.com

Career Objective

I would like to obtain a job with long term prospects, preferably in the oil & gas and construction industry rotating equipment, piping, valves, static equipment, vessels and engineering systems and other industrial equipment As Sr. Mechanical Supervisor / Superintendent with over 19 years experience for Oil and Gas, Petrochemical, Industrial and Utility industries can be utilized.

Professional Experience:

Worked as Construction Superintendent - Mechanical, Piping, Structural & HVAC in construction, pre-commissioning and commissioning activity till start-up, performances test & warranty period.

Managing with the Construction Management Team, Field execution Team(s), at Brown Field & Green Field.supervision, plans, executes and controls the construction work and field services such as Refinery, petrochemical, oil and gas plants.

Construction: - Installation of auxiliary component, Steam Boilers, Power Plant Generator, Steam Turbines, Steam Generator, Waste Heat Recovery Boiler, Heat Exchanger, Cryogenic pumps, Pumps and Centrifugal, Reciprocating Compressor, Oil Purifiers, Compressors and monitor the installation of Oil & Fuel supply and return piping system, air lines and water cooling system, Refer to project requirements.

Pre-Commissioning:- Lube oil flushing for compressor and pump as per the vendor and client requirement, start-up of motors and loop and sequence check for the instruments.

Commissioning:- Start up all the equipment as per the vendor instruction and coordinating with other disciplines for start-up activity.

Warranty Period:- Checking the equipment warranty conditions and coordinating with client and vendor.

Preparation/verification of ITP, QCP, Method Statements, NCR, DR etc for the Installation & Inspection of Equipment.

Well familiar with code & standards – API 510, 537, 661,662,681,685,686, Aramco, GASCO/TAKREER (DGS), QP, Shell DEP, PIP VEFV, Tema etc.

Personal Information

Nationality : Indian

Date of Birth : 10-Feb-1973

Marital Status : Married

Religion : Muslim

Languages Known : English, Hindi, Urdu, and Arabic

Passport Detail : No. R- 0293723

Issue Date – 15.06.2017, Expiry date – 14.06.2027,

Place of Issue – Patna (India)

Educational Qualification

Higher Secondary school from Bihar Board in 1995.

B. Tech in Mechanical Engineering from Delhi University in 1999

Diploma in Computer Application

Driving License

License No:- 735574, Valid up to 25/11/2022, Issued at – Abu Dhabi, UAE

License No:- 273********, Valid up to 07/05/2016, Issued at – Doha Qatar

License No:- BR-292**********, Valid up to 09/02/2028, Issued at – Siwan, India

Computer Skills: Microsoft Office ● CDMS ● Win PCS ● Navis Work ● Adobe Photoshop ●Mechanical/Process Pipe Drafting● Mechanical Desktop ● Semiconductor Drafting● Drawing Checker● Redline Completion● Manual Drafting Abilities ● Technical Mathematics ● Documentation procedures ● Online Document Management System ● Official Engineering works ● SAP ● AutoCAD Commanding.

Computer Based Training (CBT) of Shell HSE standard

Mechanical Joint Integrity, (2) Authorize Gas Testing V-7.5, Level-1, (3) Non Destructive Examination (4) Managing Pressure & Leak Testing, (5) Electrical Safety Rules (ESR), (6) Hydrogen Sulphide Awareness (H2S), (7) Confined Space Entry, (8) Hazard Identification (9) Lifting & Rigging Awareness (10) Defensive Driving Course (Refresher). (10) Life critical activities course for (construction and commissioning).

Additional Qualification

(ILM) Institute of Leader Ship Management course (9 Module)

Defensive Driving Course

Windows 2000, Windows XP & Windows Vista installation

Networking, System Administration and Technical Support

Configuration of switches, hubs, modems and other networking devices

SUMMARY OF EXPERIENCE

More than 19 years experience of Installation, Erection, Pre-commissioning & Commissioning works in the field of Mechanical Static & Rotating Equipments – Site preparation, Erection, Installation, alignment and dress out of Various Mechanical Static & Rotating equipments Like Vessels, Columns, Reactors, Fire Heaters, Filters, Heat Exchangers, Drums, Gas Driers, Stacker Reclaimer, Rail Car loading system, Granulation system, Transfer Towers, Take up towers, Wet Scrubber systems, Sulphur Blocking Systems, Sulphur pouring systems, Biocide System, Surfactant systems, Boiler chemical injection package unit, Fuel gas package unit, Fire Water systems, Gantry Crane, Raking band screen, Travelling band screen, Service/Instrument air Buffer vessels, Screen Train outlet / Inlet Stop logs/Guides, Pumps, Compressors, Ejectors, Air Compressors, Steam Boiler package units, Sea water main pumps, Hypochlorite continuous/Shock dosing pumps, Air Fin Coolers, Erection of wind mill tower, Storage Tanks, HVAC Systems (HVAC Duct with fan, Exhaust Fan, AHU, ACCU, Package units, FCU’s etc.) and All Kind of Structural Pipe Racks, Material verification with Reference to ITP and Project specification. Condition Monitoring checks for Equipments. Duties included but not limited to Witnessing, inspections, monitoring, verification and performing quality related activities in the above said field.

A mature and responsible individual can work independently with outmost efficiency and quality. Has the ability to supervise, monitor and control any project. Has good command in English language both in oral and writing. Excellent self confidence skill with knowledge in MS office application and can interacts and coordinates as well. Lead the QC mechanical Team as a Q-Captain for Mechanical Integrity & Had gain an intensive experienced and had been more equipped for more than 14 years from various multinationals companies abroad, especially in various fields of Mechanical in Oil and Gas construction field, pre-commissioning, Commissioning and Steel Plant maintenance. Has additional Knowledge Power plant process system. Has in-depth knowledge of basic mechanical of the following international codes ASME, API, SAES, BS, and ISO 9001:2000 Quality Management Systems (QMS).

DESCRIPTION OF PROJECT (CLEAN FUELS PROJECT (CFP) for MINA AL AHMADI (MAA) REFINERY, Kuwait, KNPC (Kuwait National Petroleum Company)

The scope of the work includes Engineering, Procurement, Installation & commissioning activities. Project Budget are 4.63 $ Billion.

Employment History – TOTAL 18+ YEARS

1. Company : JGC CONSTRUCTION INTERNATIONAL PTE LTD, KUWAIT

Period : 18th Dec 2017 to 31st May 2019

Position : Construction Superintendent (As EPC Role)

Project : CLEAN FUELS PROJECT (CFP) for MINA AL AHMADI (MAA) REFINERY, Kuwait, KNPC (Kuwait National Petroleum Company), EPC with JGC-SK ENGINNERING-GS E & C – Joint venture (JGSK) – Kuwait. KNPC Contract No. CFP/EPC/0054-MAA, (Project value Approx. 4.9 Billion US Dollar.)

2. Company : JAPAUL GULF ELECTROMECHNICAL LLC (Qarn Alam ), OMAN

Period 16th Jan 2016 to 22nd Mar 2017

Position : Mechanical Superintendent – (As EPC Role)

Project : Phase 3 Power Station project, Qarn Alam, PDO (Petroleum Development Oman), (EPC – TR Engineering) – Qarn alam, –OMAN

3. Company : Worley Parsons Company ltd (Habshan, Abu Dhabi), UAE

Period 07th Oct 2012 to 31st July 2015

Position : Mechanical Supervisor -As PMC Role

Project : Habshan Sulphur Granulation Plant project (HSGP), GASCO, Abu Dhabi Gas Industries Company (PMC – Worley Parsons) – Habshan, Abu Dhabi –UAE

4. Company : Tecnicas Reunidas (TR Engineering) Company LLC (Ruwais), UAE

Period 11th Feb 2012 to 20th July 2012

Position : Lead Mechanical Rotating Engineer (As PMC Role)

Project : Sea Water Intake – 3 (SWI-3), TAKREER, Abu Dhabi Oil Refining Company (PMC - TR Engineering) – Ruwais –UAE

5. Company : Kellogg’s & Brown Root Intl’s Ltd. (KBR), Qatar

Period 12th Oct 2008 to 17th Oct 2011

Position : Mechanical Supervisor (Static & Rotating) (As PMC Role)

Project : Pearl Gas to Liquid (GTL), Qatar Shell, Qatar Petroleum (JGC –KBR JV) as PMC- Ras Laffan-Qatar

6. Company : Technip France, Balhaf, Yemen (Short Term)

Period 25th Aug 2008 to 01st Oct 2008

Position : Commissioning Engineer - Rotating (As PMC Role)

Project : Yemen LNG project, (TOTAL), Technip France, JGC, KBR – JV (Yemgas), as PMC Balhaf-Yemen

7.Company : Mitsui Engineering & Shipbuilding Arabia Ltd. (MESAR), Rabigh, KSA

Period : 21st Apr 2007 – 12th Aug 2008

Position : Mechanical Supervisor (Static & Rotating)

Project’s : PC-2 Project - RJV (1) Mono Ethylene Glycol (MEG) Plant. (2) Propylene Oxide (PO) Plant (Petro Rabigh Project) as EPC Contract.

8.Company : Special Technical Services L.L.C (STS), Oman

Period : 29th Jan 2001 – 12th Sep 2006

Position : Maintenance Supervisor (EMC )

Project : PDO EMC project (C2K- 8066 & C-31/0605), Qarn alam, Oman

9.Company : Consolidated contractor company W.L.L (C.C.C), Jubail, KSA

Period : 19th May 2000 – 06th Jan 2001

Position : Asst. Mechanical Engineer (Static/Rotating)

Project : Safco 2nd Ammonia plant, Jubail, KSA

Professional Skills and Responsibilities:

Managing with the Construction Management Team, Field execution Team(s), at Brown Field & Green Field.

Planned and established work schedules, assignments, and production sequences to meet project goals, as well as organized production operations and activities with other departments.

Maintain and updated data, such as timeline progress, production, and cost records, and prepare management Reports and weekly updates and carried out weekly meeting with client and sub-contractor.

Monitoring and expediting to subcontractor to execute the module piping, civil, E&I, technical support installation, execution of steel structural Item to assemble of complete Module package.

Performing mechanical, Piping, civil and E&I job sequentially on continuing basis and carried out stage wise inspection and obtaining mechanical clearance, getting hydro test clearance, performed hydro

test, getting system clearance for Final reinstatement & carry out mechanical completion walk down and ITR’s, punch closing for system hand over to company.

Review of Specifications, project procedures, relevant codes and standards in the execution of piping production engineering.

Directly support project and construction management with planning and utilization of proper means and methods for all construction Activities.

Ensure that construction work fully confirm to applicable specifications, codes of Practice, and standards and coordinate with client for final approval.

Monitor, plan/schedule supervised subcontractor's daily safety & quality of multi discipline.

In cooperation with QA, Engineering and Project Controls developing and implementing QC control programs, reviewing progress reports and progress schedules while monitoring and control compliance according Specifications, Policies & Procedures.

Review and comment on Vendor Documents, compilation of comments from other disciplines.

Review and verify related detail design engineering documents. Review and reply Site Technical Queries from Contactor. Review Material Acceptance Requests.

Identify and highlight any variations to the agreed scope of supply and provide input to related change order requests.

Verify applicable packages are in compliance with Project Design Specification. Resolve site issues based on sound engineering decisions.

Close co ordination with other departments contributing to the project. Assistance with preparation of project plans, schedules and status reports. Seek Client approval for technical solutions.

Ensure all company procedures as well as standards and norms are in practice. Support other project team members throughout project lifetime and special tasks and investigation.

Responsible from concept through installation and commissioning to be the primary technical point of contact for the customer.

Evaluate Client requirement and propose appropriate solutions. Specify technical parameters for Package Engineering deliverables.

My areas of expertise are Preservation, Installation, Inspection & Verification of Static Equipment, Rotating Equipment, Vessels & Columns Internals, Air fin coolers, A-Frame steam condenser, Surface condensers, Gas Driers, Scot Reactors, Fire Heaters, Waste heat boilers/Reaction chambers, Shell & Tube Heat Exchangers, Plate Heat Exchangers, Alumina Brazed heat exchangers, Mixtures, agitators, ejectors, Filters, Storage Tanks construction, structural, etc.

Familiar with code & standards - API, SAES, Borouge, QP/ Shell DEP, PIP VEFV, Tema etc.

Review vendor design and documents. Review GA, PEF, P & ID & EDRS. Review standards and procedures. Review installation & inspection procedures.

Installation & Inspection for Static Equipment include Padding, Elevation, Position, Orientation, Verticality, Levelness, Platform & ladders, Vessel Internal work, Leak Testing, Loading of catalyst, chemicals, Ceramic balls, Vessel Box-up, etc.

Familiar with Piping Test Pack review, Line walk down and Punching, Pressure Test, documentation.

Inspection for Preservation of Equipment include N2 pressure, Sacrificial Anode installation, Desiccants / VPCI Powder, Telltale hole grease lubrication, Paint Damage, Closed condition of Flanges/openings, Grease lubrication of machined parts, Bearing housing oil level, Periodic shaft turn, Storing of Plunger & valve components, Space heater energize of motor, Storing of spare rotor & parts, etc.

Installation & Inspection for Rotary Equipment include Padding, Elevation, Position, Orientation, Levelness, Pre Shaft alignment, Run-out, Void, Surveillance inspection during erection and welding of Piping, Pipe Strain, Motor / Turbine solo run, Final shaft alignment, Prep. Of Graph, P&ID Verification, Lube oil Flushing Inspection, Mechanical Running test, Completion of inspection records etc.

Installation & Inspection of Air Fin Cooler & Air cooled surface condenser include Alignment of setting plate, structure, tube bundle, louver, shaft, pulley, Blade Angle, Tip clearance, Belt tension, pressure testing / Dew point inspection for tube bundles, solo run of motor, Completion of inspection records etc.

Conducts material receiving inspection for all static equipments e.g. vessels, heat exchangers, columns, drums, reactors, Fire Heaters and filters and other auxiliaries arriving in the lay down area. Check all inspection points and all required documentations as per client approved ITP’s.

Responsible for installation, Pre-commissioning & commissioning activities of 1200 items for (static & rotating) equipments.

Review erection lifting plan, internal drawings for commissioning & maintenance spare parts.

Conduct inspection on all vessels and column internal attachments e.g. support plates, cleats, nozzles, beams and support grids, and ensure that orientations are correct as per approved drawing.

Verify that all equipments are installed correctly, supports are adequate and secured, exterior equipment such as ladders and platforms are secured, insulation installed as required, flanged and other mechanical connections are properly assembled, vessel is clean and dry, and without damage.

Inspect and witness catalyst loading of Gas Driers & Reactors and prepare QA/QC documents as per ITP.

Installation/Inspection of new internals, Trays, Random packing, structured packing into 275 new columns AND vessels of one, two & four pass valve Trays, new Multi down comer trays, Support rings/bars, Chimney trays and Distributor pipes.

Check on Hardware supply shortages and Modification work done to trays in all columns with Internals supplied by vendor (SULZER). Responsible for producing, and all required Internals Inspection documents including Tray Level, Tray Installation Inspection, Leak Test of chimney tray, Distributor Inspection, Internal Man way Box up, Packed Bed Inspection, Demisters Inspection, Swirl deck, Chimney Tray Inspection, Tray Support Ring Level, Tray Support Ring Spacing Reports etc.

Involved in Refractory jobs for Thermal oxidizer, Reaction Chamber Sulpher condenser, and Regen gas Heater etc.

Conducts inspection before, during and after the installation of vessel internals to ensure the cleanliness, preservation, tightness and levelness of these internals.

Prepares hydrostatic test packages and witness the tests for pipelines, plant piping and valves.

Manage Day to day solution for problems raised to sub-contractors with Documentation of Technical assurance alert (TAA) & Non Conformance report (NCR’s) etc.

Preparation of all quality documentation and requirements for the pre-commissioning stage.

Preparation of all quality documentation and requirements for the Commissioning stage.

Use SAP for progress monitoring of construction activities. Planning, weekly schedule, 03 weeks look ahead schedule, monthly schedule etc.

Involved in Catalyst Loading for Gas Drier, Mercury vessels, Sulpher Reactors, Carbon Filters etc.

Review & Signed off the QA/QC Dossier & System completion Manual (SCM).

Carry out RCA (Root Cause Failure Analysis), Define, Measure, Analysis, Improve, Control & Report. Prepare Bar Charts, Cost curves, Fish Bone diagram, Tree diagram, presentation etc. EIA (Equipment Improvement Activity) on all Rotating & static equipments fitted in Production stations, Gathering stations and on field. Performed related tasks assigned by managers and technical personnel.

Provides preliminary calculations, equipment sizing, research, material strength analysis, load calculation and etc.

Drafted and detailed all drawings (Piping drawings including PEF, P&ID, frame structures and support) for fabrication, assembly and erection.

Supervision to others through motivation, direction, review and feedback of assigned tasks.

Maintenance activities: - Responsible for the maintenance, repair, and operation of all mechanical Static and Rotating equipment on board of the vessels, pumps and compressors etc.

Responsible for the preventative maintenance system on board. Ensured that all maintenance activities are carried out in accordance with company safety plans and initiatives and in accordance with the permit to work system.

Monitored Winpcs, SAP planned maintenance system to ensure compliance with requirements. Carried out classification society surveys as part of continuous survey of machinery. Commanded of the mechanical and engine department.

Supervised the repairs and maintenance of the main and auxiliary machinery, and associated equipment on board of the vessels, Pumps and compressors etc. Monitored the major work carried out at site and supervised sub-contractors while the vessels, pumps & compressors for repaired.

Coordinate and monitor the implementation of overall preventive maintenance and upkeep of spare parts inventory tracking system, and in the lockout/tagout system

Ensure Right tools are used for right jobs to minimize workplace related safety hazards

Actively participate in Root Cause Analysis and disseminate Lessons Learned

Key Skills:

Attention to detail and the ability to work to high degree of accuracy.

The ability to read and draft engineering drawings.

Good numerical skills.

Good practical ability and hand-to-eye coordination.

High level of concentration.

Coordination with Field Engineering Department to resolve Construction & Inspection related Issues.

Knowledge of various international codes and standards.

Familiar with ASME Sec II, IX, VIII Div.1, TEMA, API510, API686 and ASME B31.3.

Additional Information:

Over 19 year of Experience in Mechanical Engineering and Construction Supervision, alignment, installation,pre commissioning, and commissioning of static and rotary equipment in Oil gas, LNG, Petrochemical, Power plant & Refinery.

Knowledgeable in DOS, MS Office software such as Word processing, Excel spreadsheets, PowerPoint presentation, AutoCAD and other software related to drawings and management system.

PERMANENT ADDRESS:

S/O – Ali Ayub, Vill – Mahuwal, Post – Badram, Distt – Siwan (Bihar), Pin Code – 841241 (India). GSM.No: +91-980******* (India), E-Mail: addn0n@r.postjobfree.com

GENERAL:

Have good communication skills written and spoken, Coordinating with related Departments effectively and efficiently to meet the Project schedule.

I hope that good self will provide me a chance to work in your esteemed organization.

Ali Haider

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