CURRICULAM VITAE

M.PRADEEP KUMAR No.**, Gandhi nagar,

Mob no: 814-***-**** Velakulam Road,Thadeperumbakam

912-***-**** Ponneri,Thiruvallur dist. 601 204

Email:addjgq@r.postjobfree.com

OBJECTIVE :

Technically accomplished professional with 3.8 Years as Quality Assurance Engineer Experience in analyzing, establishing, and implementing quality metrics to improve production process through quality system. Enhanced product quality and customer satisfaction. To apply full potential of my intrinsic talents and to take upon my challenging task and do my duties with genuine and effectiveness

SUMMARY EXPERIENCE:

Total Experience : 3.8 YEARS.

COMPANY

DESIGNATION

DEPARTMENT

FROM

TO

TOTAL EXPERIENCE

Rane Engine Valve Ltd,

Chennai

Graduate Trainee

(Supervisor Trainee)

Quality Assurance

Oct-2016

Jan-2019

2.3 Years

ICMPL,

Irungattukottai

Junior Engineer

Quality Assurance

Jan-2019

Till now

1.5 Years

EDUCATIONAL DETAILS :

QUALIFICATION

INSTITUTION

BRANCH/BOARD

PERCENTAGE

YEAR OF PASSING

B.E (Mechanical)

Gojan school of business and technology,Redhills.

Anna University

7.09- CGPA

2016

H.S.C

Govt boys higher sec school, ponneri.

State Board

76 %

2012

S.S.L.C

Govt boys higher sec school, ponneri.

State Board

90.5 %

2010

PROFESSIONAL EXPERIENCE :

M/s. RANE ENGINE VALVES LTD.

Rane Engine Valve Ltd (REVL) is a member of the Rane Group, which is India s leading auto components manufacturer for major OEMs.

M/s. INTEGRAL COMPONENTS MFG PVT LTD.

A leading manufacturer and supplier of high precision machined automotive components to Daimler,Ford,Renault,BMW,etc..

JOB PROFILE :

In-Process Quality (IPQA):

Daily DRM meeting conducting in Start of the shift and End of the shift.

Conducting First off Approval and Patrol Inspection.

Conducting PMC, AMC, FML Verification.

Responsible for major daily In-house rejection & rework analysis with MFG supervisors and taking action for the problem and monitoring.

Ensuring the monthly, weekly and daily report, scrap rework report, and audit all Quality Report.

Conducting daily Poka-Yoke Audit, Dock Audit, Product & Process Audit as per plan and preparing the NC Report.

Preparing NG samples for Poke-yoke s & validating periodically.

SOP Preparation, Cycle Time study.

Monthly Rejection and Rework Trend Preparation.

Quality systems adherence and follow-ups.

Conducting Process capability analysis for critical & major product parameters

Supplier Quality Assurance (SQA):

Responsible for New supplier development and On-site Evaluation.

New project development activities at Supplier Location.

Conducting Supplier PPAP audit, periodical process audit and close NC on Audit

Responsible for supplier rejection ppm at Inhouse and to reduce the rejections.

Ensuring and monitoring supplier rejection and reporting to Suppliers with Monthly Quality

Performance and getting corrective action for low marks performing suppliers against requirment.

Ensuring the Periodic Supplier Gauge calibration status for Cutting suppliers.

Conducting Periodical process Audit at supplier end as per plan and verifying NC closures

Ensuring periodic 8D closure of supplier and monitoring supplier Complaints.

Adherence to follow up the Supplier Quality manual and

Successfully completed projects on various supplier rejections and reduced / eliminated the

rejection.

Customer Quality :

Quick Response for Customer Complaint through Containment Action, Quality Alert, Conduct Meeting, customer complaint analysis and CAPA preparation.

SAP activity :

Responsible for SAP related activities like daily scrap and clearance of pending work order

Man Management :

Absenteeism,Safety, Morale,Training

Final Inspection, Line Inspection and Manpower Handling and Developing the Multi skill Operators.

Man power planning for proposed production plan and reducing inventory in shop floor

Equipment and Instruments Handled :

Roundness tester

Contour tester

Surface roughness tester

Profile projector

Multi gauge

Leak testing machine

Air Gauge

Dial Calibrator

Vernier caliper, Micrometer & Dial gauges

Rockwell hardness tester

UT Testing and PT Testing

UTM Machine

Techinal skills :

Basic Metrology and GD&T

Statistical Process Control

7 QCTools

Problem Solving Techniques in QC story Method

8D principles and CAPA preparation

IATF 16949 2016 Training completed and Qualified Internal Auditor.

Quality Improvement Projects Done :

1.Engine Valve Over all Length Rejection reduced from 14 % to 3%.

2.Valve Seat Rework Reduced from 20% to 4 %.

3.Poka Yoke Implementation for VALVE SEAT FLAT customer complaint in SIMPSON product

4.Involved and co-ordinate for IATF 16949:2016 Audit and successfully completed.

5. Also reduced SG castings rejection percentage from 12 % to less than 1.5 %.

6. Reduced Aluminum castings machining rejection percentage from 24 % to 3 %.

7.Involved in Kaizen, Suggestion, QIT,QC Story activities etc..

PERSONAL DETAILS :

Father Name : M.MOORTHY

Address : No.11,Gandhi nagar, Vellakulam Road,

Thadeperumbakkam, Ponneri 601 204.

Thiruvallur Dist.

Date of Birth : 09.04.1995

Sex : Male

Nationality : Indian

Marital Status : Single

Languages Known : Tamil, English, Telugu

Current CTC : 2.4 Lakhs per Annum

Expected CTC : Negotiable

DECLARATION :

I hereby declare that the above furnished information and details are true to the best of my Knowledge and belief.

Date:

Place: (M.PRADEEP KUMAR)

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