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Maintenance Plant

Chennai, Tamil Nadu, India
May 31, 2020

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Vinoj Kumar.U : S/o.N.V.Udhayakumar, Plot No:94, Vijaya Nagar, Kanchipuram

Main Road, Walajabad (P.O & T.K), Kanchipuram-631605


DOB / Age : 10/06/1986/ 34 years., Gender : Male, Marital status : Married, Nationality : Indian, Total Experience : 13 Years, Valid Passport : YES, Willingness to relocation: 100 % Yes Current location : Chennai, Notice period : One month. Carrier objective

To work for an organization that promises a creative and challenging career and to achieve the ‘Mechanical Maintenance expertise’ co-coordinating my team to achieve best possible results in the shortest time will, utilizing my technical skills & my exposure to various work environments & interaction with people of unique nature. I am confident; it will surely make me an asset to the organization. Assistant Manager – Facility Maintenance

Facility Served:Operation & Maintenance of HVAC, ETP & STP, Ro plant, Centrifugal compressors, pumps and fans, Fire generator, Grey water systems. Energy Saving projects Core Competencies

Equipment Maintenance Utilities Erection & Commissioning ETP & STP Process Project Execution Equipment Monitoring Profile Synopsis:

Operation & maintenance of Emergency Generator and Individually did ‘B” & ‘C” Check.( Cummins, Clarke, CaterPiller – 160 KVA to 1500 KVA)

Operation & maintenance of Atlas Copco Compressor ( 1000 CFM ) and Overhauling of compressor and independently did “‘B” & ‘C” Check. ( Improve air leakage reduced, Air Consumption Reduced

( Depends upon Requirements )

Operation & maintenance of HVAC Equipments, MAKE:DUNHAM BUSH- 370 TR CAPACITY, ( Improvements of Air Flow Consumption & Power Consumption ( 1. provide DC motor an instead of AC Motor, 2.Condensate Fins cleaning schedule implemented, 3.Chiller Compressor Consumption was reduced, Depends uponAmbient temperature Basis 4. Chiller Exhaust temp reduced, we provided Covel of top the condensate motor outside. 5. In the summer to reduced Ambient temperature Install exhaust blower and across cooling water supply line.

Operation & maintenance of Air Handling Unit & Ventilator Systems ( Blower alignment )

Operation & maintenance of ETP & STP ( Capacity :25000 lts/day), To reduce chemical consumption, To maintained MLSS, TDS, COD & BOD Value.

Operation & maintenance of RO plant ( Permeate Water 20000 lts, Rejected Water- 7000 lts ) To Improve membrane Life, Backwash procedure modified,

Maintenance of OverHead, Jib, Gantry Cranes ( 05.Ton TO 12.5 Ton )

Operation & Maintenance of Material handling Equipments, Boom Lift, Scissors Lift

Operation & maintenance of Fire Hydrant System ( Engine Capacity 354 M^3/ Hr ), Fire Hose Reel, Single Hydrant, Sprinkler Systems

Company Profile:

1. Presently working with November-2015,Royal Enfield Ltd ( Eicher Motors Ltd) Automobile Industries

2.22ZF Wind Power Coimbatore (erstwhile Hansen Drives Ltd) is the technology leaders in Wind Mill Gearbox manufacturing having a wide customer range of RE Power, Gamesa, Vestas, Siemens. ZF group having variety of product range from Automobile, Commercial & construction vehicles, Agriculture Machinery, Marine, Special Driveline, Aviation, Electronic Components, Rail vehicles Key Responsibilities

Roles & Responsibilities in Royal Enfield Ltd & ZF Wind Power

Carryout equipment maintenance (Breakdown, preventive, predictive & Condition monitoring)

Implementing preventive maintenance schedules of various machinery to increase machine uptime / equipment reliability, thereby accomplishing planned production targets within budget.

Ensure the Machine uptime targets by constant supervision, man management and daily review of the constraints

Identifying areas of obstruction / breakdowns and take steps to rectify the equipments through application of troubleshooting tools.

Participating in SMART meetings and taking up projects (As a member in team).

TPM implementation in facilities, through involvement & support of people at all level

Implementation of 5S (5S Zone Leader),

Implementation of safety (member in safety team)

Increasing MTBF and Reducing MTTR with effective planning and implementation of counter measures.

Identify areas of obstruction and take steps to rectify the equipments through application of trouble shooting tools.

Repairs and maintenance-spares & critical spares consumption maintenance

Plan & execute projects for installation & commissioning of new facilities.

Ensure adherence to quality standards and maintaining all related documents.

Coordinate system audits documentation, internally.

Maintenance of Chillers, Air dryers and Air Handling Units, Compressors Key Skills

Maintenance of Furnaces of Carburising, Nitriding & Tempering, Shot blasting, Glass blasting, Oil Quenching, Endo Gas generator having MFC controlled working Propane & compressed air

Operation & maintenance of Atlas Copco compressor (Screw element new replaced, ‘B’Check did individually)

Experienced in Operation of Roller Bridge 0.5 Ton To 45 Ton Capacity.

Maintenance of 370 TR chiller Plant & Air Handling System, ventilator System ( chiller energy project done, AHU blower balancing work, )

Maintenance of Fire Hydrant system & Engine & Sprinkler System ( ‘B’check did individually, )

Operation & maintenance of R.O plant 20 KL ( Membrane life increased)

Maintenance of ETP/STP plant 20KL (Chemical consumption reduced, sludge bed life increased, MLSS value maintained, BOD & COB value analysis individually in our LAB)

Maintenance of material handling equipment ( reduced Spare parts reduction )

Change management Updation & Review.

Plant Civil Activity,

Legal Document Maintained & follow up

Operation of Toolroom drilling machine

Welding – Fabrication work (Basics)

Professional Experience – Total of 8 Years

Organizations : Location Designation Exp.

1. Royal Enfield Ltd - Automobile Industry Chennai Assistant MAnager

23.11.2015 to till Date

( 4Years 2 Months)

2.EMCO-QATAR Qatar Mechanical


1 years

3. Z F W P C L - (Formerly Hansen Drives Ltd)

Wind mill Gear box Manufacturing unit and Axle &

transmission manufacture – Off Highway systems.

Coimbatore Dy.Engineer 7 Years


Manufacturing Division,

Coimbatore Trainee! 1 Year

11.07.2007 to 31.08.2008

5.LAKSHMI MACHINE WORKS LTD, Textile component

manufacturing Unit. Foundry division

Coimbatore Apprentice 1 year

01.06.2006 to 31.05.2007

Education & Credentials

Educational/Academic : Professional :

1. Diploma in Mechanical Engg 2006-

Regular - Govt. Polytechnic, Ooty,,TN.

1. Welding training Attended

2. Tool Room Operations training Attended,

Languages Known: English & Tamil, Kannada

Awards & Rewards:

1. Best performer – twice @ Hansen Drives: for Improvements in Energy Saving kaizens and 2. Highest no of Kaizens in PEM dept

3. Best Award Blazer For Quarterly twice In Energy Saving Project @ Royal Enfield Ltd Declaration:I do here by confirm that the information given in this resume is true to the best of my knowledge and belief.

Date/Place: /Coimbatore Vinojkumar.U

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