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Plant Safety

Location:
Fereej Ibn Dirhem, Qatar
Posted:
May 21, 2020

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Resume:

Paresh R. Ajmeri

Contact information:

Home phone/ Cell phone : QATAR mobile +974-********

E-mail: addcp2@r.postjobfree.com addcp2@r.postjobfree.com

Address : FLAT-C19311, ALKHOR COMMUNITY, ALKHOR -QATAR

Date of birth :14/10/1974

Marital status: MARRIED

Work experience

LNG GAS TRAIN, Plant Operations, Pre-commissioning Commissioning, EHS, Safety, SIMPOS Man Management Professional Synopsis, High Pressure Sour Gas system, Gas well Head

Highly versatile and accomplished professional offering over 21 years of rich expertise (08 years in Middle East Oil & Gas) in executing operations pertaining to pre-commissioning, commissioning, start-up and stabilization of Rich/Lean LNG,NGL Plants (Qatar Gas 2/3and4) including LPG/LNG tanks, LNG Regasification and acid gas enrichment, Developing start-up procedures.

Process Operations Profile – Gas Plant (Mega LNG Train)

Target-oriented multitasking professional with chemical science background and developed technical skills, Proven ability to work in international settings under pressure situations in a fast-paced & multicultural environment. Working with Qatar Gas Operating Company Ltd. – Qatar, for last 09 years, currently as Gas Plant Supervisor – LNG Train.

Profile Snapshots

Experienced in working with Integrated Commissioning and Acceptance Team during commissioning/start up phase of Onshore Production Facility (OPF) in differing roles such as field work and DCS interfacing/graphic works.

Ability to prepare or review operating procedures for various production/utility units.

Skilled in both field and control room operations, including operation of complex control system loops in various states (Cascade, Auto, and Manual) with the ability to break the loop and run in manual control when required.

Successful completion of PFD, P&ID, FAT, IFAT & Isometric reviews, Also follow up with construction & preparation of progress report during project stages of World’s largest MEGA LNG GAS TRAIN & Gas Separation Unit.

Identification of the variables between conventional DCU feed stock versus Oil sands feedstock.

Prepared commissioning line blows and chemical cleaning plans, Hydro tests Loops & executed these tasks in the field.

Logic and checkouts, Interlocks & ESD (SIS Trico nix) did successfully for flawless startup of the plant.

Development and review of Startup checklists, Operating manuals, Standard operating procedures, training manuals & Process Module lesson plans.

Flawless Pre-commissioning/Commissioning of all units of Primary Upgrading Horizon Oil sand including LNG trains, Blow down, Fractionators, Wet Gas compressors,, Diluent Recovery Units Gas Recovery Units & Amine treating Units.

Member of the Facility Enhancement Team chartered to provide innovative ideas and for Energy Savings, reliability, Safety & Through put increases & their HAZOPS Studies.

We were also responsible for the implementation and control of the new mechanism put in place to ensure the improvements were successful. Completed Capacity enhancement through the De-bottlenecking of Existing systems.

LNG GAS TRAIN An extensive background, working with a range systems as highlighted below:

LNG GAS TRAIN An extensive background, working with a range of equipment and systems as highlighted below:

The APCI Process and use of GE Frame 9 gas turbine (126 MW) as Ref Compressor Drivers are applied to LNG plant design.

Primary Duties/Responsibilities

Participates as a team member of the Operations and Maintenance Readiness team for the Liquefaction Project. Once commissioning is executed job duties below are expected.

Key Role in Pre-commissioning, Commissioning and Startup activities of all facilities.

Participates in Hazop and P&ID reviews. 3D model reviews for the project

Will have a key role in training of operations staff

Monitors the day to day operations of both facilities located at the Liquefaction site, Pre-treatment Facility, and the Underground Storage facility.

Implement the operation standards through detailed procedures and defined workflow processes

Provide daily guidance to the operations team in the safe, reliable and efficient methods of the production and ship loading of LNG.

As a member of the Production Leadership team, contribute positively and assist in the development of an organization which embraces a commitment for safety and environmental best practice, continuous improvement and team work.

Delivery of Operation and Production Excellence

Ensure operational safety through participation in safety meetings and in the field with the workforce.

Mentor and coach staff and provide a positive role model in key areas of the operation that follow best industry practices such as Zero recordable injuries and no environmental violations.

Work closely with Superintendents, Area Supervisors, and Operation and Maintenance planners to ensure global communication between the 2 facilities (Liquefaction and Pre-Treatment).

Work in close coordination with Gas Schedulers in relation to daily input/output including monthly forecast. Has a good understanding of contractual provisions for each liquefaction customer.

Has a good understanding of the Energy Balance system.

Work closely with terminal operations to ensure nominated daily gas volumes and production goals and reporting protocols are met.

Responsible for issuing daily and monthly Unit reports.

Develop and deliver daily operation directives in coordination with the Operation and Maintenance Superintendents

Responsible and has a key role in developing and implementing operational and maintenance activities during planned outages.

Maintain high-quality working relationships with both operations and maintenance departments

Update Operations reports monthly as applicable to the position.

Act as back-up for Operations Superintendent during scheduled/unscheduled absences.

Other duties as assigned and deemed necessary by facility management.

Identify problems, troubleshoot, produce documents and justifications for plant wide improvements in process, maintenance and operations leading to a more efficient and productive facility. .

Required Knowledge/Skills/Abilities:

Strong organizational/time management skills and attention to details

Strong interpersonal skills including the ability to work with different departments

Strong written and verbal communication skills

Experienced in the use of PC equipment and software including Windows and MS Office products

Strong analytical skills

Active learner

Self-starter/motivated, able to manage multiple priorities simultaneously

Ability to work under pressure, handle stress and meet deadlines in a rapidly changing environment

Strong commitment to HSE with the ability to inspire and lead others

Key Relationships within Company:

Operations Superintendent - Direct relationship

Maintenance Superintendent- Direct Relationship

Operations Shift Supervisor – Liaison with respect to operations issues

Operation and Maintenance Team Members -

HSE Specialist - Close liaison with regard to HSE policies, training, etc.

Key Relationships outside the Company:

All Regulatory authorities in relation to external operational and safety Audits

HSE Roles and Responsibilities:

Support the policies, efforts, and programs of Freeport LNG Health, Safety and Environmental Management System.

Actively participate in the HSE Management System Policies.

Ensure that HSE concerns are given priority in all activities completed within their area of responsibility

Period –Oct 2007 till Date

Company :QATAR GAS OPERATING COMPANY LTD. – Qatar

Position : LNG GAS TRAIN SUPERVIOSR/PANEL OPERATOR

Main responsibilities: Successful completion construction & preparation of Startup project stages of World’s largest MEGA LNG GAS TRAIN & Gas Separation Unit. 44 TPA LNG

Identification of the variables between conventional DCU feed stock versus Oil sands feedstock.

Prepared commissioning line blows and chemical cleaning plans, Hydro tests Loops & executed these tasks in the field.

Logic and checkouts, Interlocks & ESD (SIS Trico nix) did successfully for flawless startup of the plant.

Development and review of Startup checklists, Operating manuals, Standard operating procedures, training manuals & Process Module lesson plans.

Flawless Pre-commissioning/Commissioning of all units of Primary Upgrading Horizon Oil sand including LNG trains, Blow down, Fractionators, Wet Gas compressors,, Diluent Recovery Units Gas Recovery Units & Amine treating Units.

Member of the Facility Enhancement Team chartered to provide innovative ideas and for Energy Savings, reliability, Safety & Through put increases & their HAZOPS Studies.

We were also responsible for the implementation and control of the new mechanism put in place to ensure the improvements were successful. Completed Capacity enhancement through the De-bottlenecking of Existing systems.

Participated as a Team member for successfully implementation of advanced process Control system. LPG yield increased with 2% in LPG recovery Section.

Raised Technical Queries, Proposed alternative cost effective schemes.

Successfully done Unit decontamination Twice & Completed shutdown activities with achieving world-class safety targets (Shell Bench Marking)

Gained a thorough knowledge of the layout, purpose and operating parameters of units within Primary Upgrading Operations

Operate a DCS Control Panel and monitor the unit using the Delta V System to ensure safe and efficient process operations

Direct outside operators through various daily activities and upset conditions

Conduct shift turnovers, exchanging information accurately and completely with incoming personnel

Participate in process start-ups, shut-downs and isolations (LOTO)

Troubleshooting and problem solving in an operational environment

Ensure on-spec product specifications are maintained as indicated by the daily sampling of product streams

HIGH GAS PESSURE GAS SYSTEM 300 BARGE OFFSHORE

HPHT GAS WELL, INJECTION WELL HEAD COMMSIONING, STARTUP, FAT TEST.

HIGH GAS PESSURE GAS SYSTEM LEAK TEST, NITROGEN, HEALUM GAS TEST.

LNG TRAIN PRE COMMISSIONING, COMMSSIONING, STARTUP.

MR GAS REFERIGERATED (GE) COMPRESSOR.

LNG TRAIN FAT, SAT, SIDE TEST, VENDOR TEST ACCPETANCE.

NITOGEN COLD BOX COMMSINING.

HSE, SAFETY, SIMPOS, COSHH, POS, SAZ.

PIGGING OPERATION OFF SHORE BASE TO ONSHORE PIPE LINE.

BACTH PIGGING WATER, OIL, CONDESATE, GAS PIPE LINE.

PREPARE PIGGING CYCLE, RATE FLOW, PIG REOVAL, CLEANING, AND BOXUP.

HANDLING OF TWO-THREE PHASE SEPRATION ONSHORE BASE, GASE RECIVING UP STREAM INLET SEPRATION SOURGAS-H2S. SOUR WATER AND SOUR CONDESATE.

2-5% H2S Sour Gas handling offshore to onshore Gas pipe line,

Sour Gas, H2S Handling, Sour Water, H2S, separation.

1150 MMSDF SOUR GAS Receiving Offshore to onshore,

Fingure Type Large Sour Gas receiving Capacity, 500 M3 Gas receiver, condensate, High sour water separation.

H2S GAS SEPERATION, CONDESATE SWEETING.

Maintain a log of process conditions, changes and upsets

Participate in safety audits and safety programs and maintain a safe work environment at all times

Pre commissioning and commissioning activities:

Plant layout as per P & ID,Unit Walkdowns PSSR Line ISO checking,

Inspection of piping and vessels, Hydrostatics testing or pressure test,

Leakage test on Trays, Commissioning utilities, Inspection and Running of rotary equipment, Inspection and drying out of furnaces Loading chemicals, Commissioning Instruments, Boil out of steam generators, Special equipment commissioning.

Start up activities:

Acting LNG Train Down Stream Qatar Gas LNG Mega Trains (6 and 7)

Planning, coordinating, and supervising production activities of Qatar Gas LNG Process Train-6 and 7 (7.8 MTPA each train) facilities to keep up safety and integrity of plant and personnel.

Accountable for maintaining production targets, and optimizing plant performance by minimizing flaring.

Responsible for PTW authorization for maintenance whilst ensuring the implementation of safety precautions.

Conducting safety tool box, fire drills and emergency exercises, troubleshooting process anomalies, and guiding operators towards following safe and efficient operations.

Identifying maintenance requirements, preparing management information reports, shift reports, weekly/monthly production reports, and materials management using SAP modules.

Handling pre-commissioning, commissioning, start up and stabilization activities whilst providing technical support in preparing and reviewing start-up plans, procedures, schedules, and time lines.

Monitoring, degreasing, chemical washing, defrosting (mark up P& ID), and providing support to panel/senior/field operators ensuring adherence to standard operating practices.

Attending daily review meetings with the head of department of the onshore plant start-up whilst resolving ongoing operating problems and providing practical solutions to technical problems.

Involved in start-up procedures development as a subject matter expert from LNG process division, and played a key role for developing start up, operating and shutdown procedures, and review.

Handling pre-commissioning, commissioning, start up and stabilisation activities whilst providing technical support in preparing and reviewing start-up plans, procedures, schedules, and time lines.

Preparation of LNG Plant Start up, Shut down and Operating procedures in a step by step manner by using simple english and Expertise in reviewing and editing of procedures.

Participated in inspection of vessel internals before final box up, Inspection of air blowing and cleanliness of the piping and equipment, inspecting air pigging of the lines, inspecting, inerting and drying out of the lines until reaching specified limits. Closely following MAP (Mechanical acceptance Package), RFI (Ready for inspection), RFA (Ready for acceptance) documents, equipment data sheets and method statements.

I have been carried out machinery test run and functional testing of instrument loops. Preparing LNG, LPG Tanks for pre-cooling, final cooling and startup activities.

Inspection of equipment and other items. Utility charging,

Purging and tightness test, Steaming / pressure test / commissioning of fire heater fuel gas and pilot gas. Heavy and light slop oil system. Fuel gas header, Fuel gas back up to unit, Commissioning of Fuel oil system, Cold circulation,

Assist Section Head in planning, leading, directing, managing and supervising all activities.

Adjust & optimization of process to achieve production targets with minimal environmental impacts, within published HSEQ procedure and guidelines. Handle plant emergencies.

Plan, coordinate and supervise production activities of LNG Process Train 6 & 7 (7.8 MTPA each train) facilities to keep up safety and integrity of plant and personnel.

Manage operation of 2X93 KM offshore & onshore multiphase flow pipelines (42”).

Manage PTW / SAP system to meet daily operations requirements.

Establish key tasks & responsibilities for operators on daily basis & maintaining 100% training record for all team members

Implement the operating plan and organize the safe execution of operational and maintenance activities.

Supervise & monitor gas processing, condensate stabilization and water treatment sections.

Manage production and maintenance work priorities in accordance with short and long term management plans.

Developed start-up, shutdown, operating procedures and Pre Start up Safety Review (PSSR) checklists.

Prepare daily unit production report and send to department head for approval.

Conduct safety tool box, fire drills and emergency exercises, troubleshooting of process anomalies; and guide operators towards safe and efficient operations.

Handle pre-commissioning, commissioning, start up & stabilization activities while providing technical support in preparing and reviewing start-up plans, procedures, schedules, and time lines.

Monitoring, degreasing, chemical washing, defrosting (mark up P& ID), and providing support to panel/senior/field operators ensuring adherence to standard operating practices.

Attending daily review meetings with the head of department of the onshore plant start-up whilst resolving ongoing operating problems and providing practical solutions to technical problems.

Qatar Gas LNG Mega Trains (4/5/6/7) Involved in start-up procedures development as a subject matter expert from LNG process division, and played a key role for developing start up, operating and shutdown procedures, and review.

Accomplishments

Received Letter of Appreciation from the Expansion Startup Manager for excellent contribution to safe plant commissioning, startup and first product flow.

Received Letter of Appreciation and token award from IR Head of Department for demonstration of outstanding skills and efforts for reducing DCS alarms & providing solutions for alarm management.

Actively participated in FAT of DCS, Pipeline Management System and Profit Control System.

Developed plant operating procedures, checklists and assessments for operators.

Worked as focal person of operations department for DCS & IPS commissioning.

Actively involved in pre-commissioning, commissioning, start-up and stabilization of the all four Qatar Gas LNG mega trains (QG2/3&4) at rated capacity of 7.8MTPA each train.

Contributed to startup procedures development for Qatar Gas LNG Mega Trains (4/5/6/7) as a subject matter expert from LNG process division, and played a key role for developing start up, operation and shutdown procedures & review.

Period: Aug-06 to Oct 07

Company : OMAN REFINERIES & PETROCHEMICALS COMPANY (ORPC) – Oman

Position : LEAD Operation

Main responsibilities:

Operations of Crude Distiller UNIT (116 bpsd), Unsaturated LPG Concentration Unit, and LPG Merox Unit (28796 bbl/day).

Coordinate with Maintenance & Planning departments for maintenance & inspection programs scheduling

Draft / implement HSE & process critical CBTA’s (training plan) for production trainees

Ensure that product gas & condensate specifications are met at product custody points.

Execute & supervise startup, shutdown and operation of plant process as per SOP.

Prepare daily production report and forward to line management for approvals.

Conduct HAZOP/Job Safety Analysis to ensure that control measures are in place.

Control & monitor work permits (PTW), and to carry out operational audits.

Review job packs with marked up P&ID’s, isolation and blind lists etc.

Participate in Emergency Response Team as “Communication Coordinator

Achievements:

Participated in pre-commissioning and commissioning of Refinery.

Participated in ISO-14001 & OHSAS – 18001 certification & re-certification audits.

Prepared preventive maintenance plans and integrated in SAP system.

Period: Jan 2005 – Oct 2007

Company : RELIANCE INDUSTRIES LTD. (Refinery Division), Jamnagar, India

Position : Filed Engineer

Main responsibilities:

Operation of DCS Control room (FOXBROX/ PLC/SCADA/ ADVANCE PROCESS CONTROL), and vibration monetizing system.

DCS Alarm management and plant / process emergency management.

Operations of CDU, VDU & Satgas Contraction Unit, Gas treatment unit, and Sour water stripper.

Operations of Refinery off gases Likeds, LPG Merox unit, FCC unit, Cocker Unit, Coker drum Recovery, Amine Sags testing units, Aromatic unit & other units of LPG plant.

Operations of High Pressure, Turbine Driven Centrifugal Pump.

Operations of Six Stage High Flow Turbine Driven Centrifugal Compressor.

Operations of Hydro treating Reactors.

Removal of Sulfur and Nitrogen from Hydrocarbons by treating with amine (MDEA).

Stripping of LPG, Naphtha, Kerosene, Diesel, and VGO by using their cut point.

Operations of gas scrubbing section on LPG.

Achievements:

Participated in pre-commissioning and commissioning of Refinery.

Participated in ISO-14001 & OHSAS – 18001 certification & re-certification audits.

Prepared preventive maintenance plans and integrated in SAP system.

Period: Jun 1997–Jan 1995

Company : ASIAN PAINT (I) PETRO LTD. – India

Position : Sr. Supervisor (Shift Operations)

Main responsibilities:

DCS Panel (Foxboro v 6.3) operations in manufacturing of Phthalic Anhydride (Capacity 24,000 TPA), including…..

Gas to liquid phase reaction, tubller reactor fixed catalyst base.

Gas to liquid heat reaction gas cooling gas cooler.

Gas phase to liquid phase switch condenser logic, and operation

O-xyelne gas phase fixed bed catalyst bed rector, phase gas absorbents evaporation and partial oxidation reaction, distillation, vacuum distillation unit, utility operation.

Nitrogen plant operations, fluid heater operation, cooling tower operations, cooling water pump system operations, D.M. water plant operations, Terminal oil and fluid oil operations.

Operations of 1.2 MW multistage steam turbine, blower operations and scribbler system, vacuum dissolution operation and flaking operations, petroleum class storage tank operations, etc.

Period:Oct’96 – May’97

Company : PI INDIA – India

Position : Sr. Supervisor (Shift Operations)

Period:Dec’95 – Sep’96

Company : Lupine Agro Chemicals (I) Ltd.,

Position : Plant Operator

Period:un’95 – Nov’95

Company : If Unique Ltd,

Position : Shift Chemist

Education

Period: 2008-2010

Institution University: CMJ University, India, 2010.

Major : B.Tech Degree in Chemical Engineering,

Period:2001-2003

Institution University : GTEB –INDIA

Major : PGD in Environment and Engineering

Period:1998-2000

Institution University : GTEB –INDIA

Major : PGD in Safety Engineering

Period:1992-1995

Institution University : South Gujarat University

Major : B.Sc. Degree(Chemistry)

Additional Education

Period-1995-2015

Professional Trainings

Quality Systems - ISO 9002, ISO 14001.

Effective teamwork.

World-class manufacturing.

Handling of H2S gas leakages.

Safe H2S gas and hazardous gas operation.

Delta V Emerson Process Management.

Medic First Aid by Total Safety.

MHI Turbo Machinery (Compressor and T).

Alderly Metering Skidurbine.

Safety Leadership Coaches By Qatar Gas.

Approved Gas Tester by Total Safety.

Fire and Safety Level 2 by Total Safety.

IT Credentials- Windows XP/Vista/ Windows-7, Mac Operating- Apple, MS-Office 2007/2010, SAP, CDMS, TDMS, Fusion, POIS, LIMS, ADOBDE Poff., HYSIS, P& ID,PID, PFD, ACROBAT profanation ALL TYPES



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