P.JAYAKUMAR
NO:*, KC.Residency, Sai Kripalaya,
Santhi Gears Foundry Road
Kannampalayam
Coimbatore,
Tamilnadu,
India-641402
E- mail: adcx90@r.postjobfree.com
Mobile Number +91-984******* / +919*********
Skype :perumalsamyjayakumar
SUMMARY
Diploma Mechanical Engineer with 25+ years’ experience in
Experience in Refinery & Petro Chemicals
Installation piping and structural and equipment’s
Experience of Hookup Coordination on Oil & Gas Industries
Experience in Tanks, Piping & Structural steel fabrication
Erection of various Piping & Structural & Tanks and Equipment’s
Construction of FPSO TOP SIDE
Hook up for Riser Porch area
Pre Commissioning activities
Oil & Gas ECP & Maintenance (TOTAL&EXXON MOBIL)
Permit To Work(PTW) Coordination
ITP – Inspection & Testing Procedure
Conducting of Hydro & Air leak Tests
Preparation of Lifting Plan & Execution
Pipeline Repair
Knowledge of SAP
Follow up & Clearing of Punch List
Experience in Plant Commissioning
Good Knowledge of Piping Standards
Project co ordination
Fireproof coating on steel structural(Cementitious & Intumescent)
TRAINING AND COURSES
These coursed have been accomplished:
Free fall Induction
Permit to Work Induction
Methanol Awareness
Confined Space Entry
Malaria Awareness
Security Awareness
Bow Shelter
HSE Induction
Basic Fire Fighting
Basic First Aid
Advanced H2S
Permit to work Level 1, 2 & 3
Construction site safety
working at heights
Construction supervisor safety
SI MOPS
Hazardous Material handling
9. From October – 2018 to March worked with ENTREPOSE DBN – TOTAL as a Construction Superintendent at EGINA FPSO HOOK UP PROJECT
RESPONSIBLITIES:
Monitor the overall scope to ensure EW Contractor and sub-contractors perform the work to agreed scope of work, specifications, and schedules and to an acceptable standard
Supervise the workers to ensure EW contractor performs all work to agreed standards for safety, health and environment and to attaining high levels of HSE performance
Ensure assigned scope of work is carried out without any significant HSE incidents
Ensure the work is carried out in time and in accordance with scope of work, specification and quality requirement
Responsible for construction overall activities through the contractors supervision in respect of HSE, method, working practices, quality and timely execution of the works
Ensure that construction hazards and risks are fully considered by designers and contractors and that appropriate mitigation actions are implemented and appropriate action taken
Initiate and manage the project continuous improvement processes
Ensure contractor produces appropriate execution documents in a timely manner and monitor approval / compliance
Monitors progress and performance of the construction contractor to ensure that he performs to the approved schedule, specification and standards
Interface with other IPMT groups as required to ensure a good relationship for timely and effective release of Contractors data/drawings and resolution of problems
Review look ahead schedules & ensure future work / discipline / interface issues are communicated and resolved
Monitor site activities for potential contractual / claims problems Maintain records of site activities and check Contractor records for accuracy
Carry out inspection, surveillance witnessing of contractor activities, ensuring records are maintained, including as-built data
Prepare and / or endorse daily progress report and time sheets detailing the work progress, number of contractor personnel and equipment available on site and other related items identified in the scope of work
8. Employer : RISE & SHINE TRADING & CONTRACTING WLL - Qatar
Project : Oil & Gas piping fabrication at Onshore
Designation : Base Manager – Piping fabrication
Team Size : 150 Workers
Duration : From September 2016 to September 2018
RESPONSIBLITIES:
Provides technical assistance to the Piping Supervisor and Superintendent and keeps them informed on matters relating to quality and quality control
Initiates, coordinates, and oversees the implementation of design changes
Support the Piping Supervisor and Superintendent in resolving issues related to applicable piping Fabrication and activities
Familiar in Erection of Hook up spools in utility station and pumps, Equipment’s and Vessels.
Review of Work Packages in planning, working, and closure
Update Work Packages and/or create additional steps for appropriate changes
Initiating, reviewing, implementing, and/or dispositioning change requests such as Field Change Notices, Field Change Requests, Nonconformance Reports, Conditioned Reports, and other technical documentation
Acquiring and maintaining as-built information for pipe fabrication
Request material transfers and/or material verification from warehouses
Report weekly on fabrication of piping/mechanical quantities and status
Performing field walk-downs and inspections to review work for conformance with design requirements, applicable codes/standards and project procedures
Updating schedulers/project controls of work completed
Observes and ensures construction practices as required for compliances of construction operations/execution with federal, state, and local codes, industry standards, company procedures, and contractual requirements
Execute the required duties and activities with little to no technical direction
Provide clarifications of drawings, specifications, and other technical documents as necessary to support Construction
Coordinating inspection and testing activities
Reviews the project schedule and works with the applicable Supervisor and Superintendent, and supports work implementation as required
7. Employer : EXXON MOBIL (Homeland Integrated Offshore Limited)
Project : USAN FPSO
Designation : Construction Superintendent (ECP – Team)
Duration : From July 2014 to December 2016
RESPONSIBLITIES :
Preparation of Permit for the daily activities(PTW)
Participation of daily work coordination & Progress meeting
Preparation & Update the daily report
Follow up with the safety procedure
To carry out the NDT
Performing of Hydro Test
Installation of additional supports for the process piping
Spading & De spading activities
Pipeline repairing works(Techno Wrap)
Modification & Installation of new fabricated structural on FPSO
Modification & Repair of piping on FPSO
Liaises with QA/QC and safety representative as the needs arise
Commissioning & Pre Commissioning activities
Maintenance for the all Valves
Installation of Equipment’s
Gas leakage arresting on valves & flanges
Maintenance work on shut down areas
6. Employer : DICO TECH LLC DUBAI
Project : Oil & Gas onshore pipeline project
Designation : Project Manager
Team Size : 120 people
Duration : From April 2013 to February 2014
RESPONSIBLITIES:
Preparing and monitoring of fabrication sequencing as per codes and standards during fabrication work is performed in accordance with the approved construction procedure, specification and correct materials OF PROCESS PIPING/PIPELINE.
Attending daily meeting (Production and safety )
Responsible for conducting daily tool box talk and providing safety awareness to the crew members.
Daily progress report follows up.
Prepare the one week look ahead schedule that needs to be submitted to the planning department for review and inputs to draw up the final execution plan for the piping department.
Proper arrangement of equipment and manpower based on the site without delaying of production daily bases.
Performing Construction and Scrapping activities.
Supervise the team for timely and accurate work execution. Ensure that all the work activities in safe condition and get completed as per the quality norms and as per project Specifications.
Participating and preparing of task risk assessment for the given job to categories and measure the precaution for the task carry out job safely and without LTI.
Responsible for establishing promote and maintaining a safe and hazard free working Environment. Formulate and develops safety policies and procedures with the help of the HSE Department.
Maintaining proper housekeeping of the work location.
Ensure that all the fabrication/Welding/Erection related records such a bill of materials weld cards, consumable etc., are properly achieved and cooperate with safety and QA/QC Inspectors by performing as per their recommendations.
Responsible for the planning and executing Hydro testing of piping after closing the NCR’s and punch list clearance from the client.
Resolving technical queries to coordination with the client for site modifications and getting approvals as per the standards and revised drawing also.
Check the installed piping components as per ( P & ID and reviewing isometric, support drawings details.
Have knowledge in interpret drawings P &ID’s, general arrangement drawings, isometric,… etc…)
Preparing piping, valve, fittings data sheets, specifications and MTO from piping general arrangement drawings.
Ability to make As-Built drawings and maintain all the revised documents/close coordination with QA/QC dept. for all concern Inspection and documentation.
5. Employer : DBN NIGERIA LIMITED
Project : Usan - TOTAL Offshore
Designation : Construction Superintendent (ECP – Team)
Duration : From August 2012 to December 2012
RESPONSIBLITIES :
Preparation of Permit for the daily activities(PTW)
Participation of daily work coordination & Progress meeting
Preparation & Update the daily report
Follow up with the safety procedure
To carry out the NDT
Performing of Hydro Test
Installation of additional supports for the process piping
Spading & De spading activities
Pipeline repairing works(Techno Wrap)
Modification & Installation of new fabricated structural on FPSO
Modification & Repair of piping on FPSO
Liaises with QA/QC and safety representative as the needs arise
Commissioning & Pre Commissioning activities
Maintenance for the all Valves
Installation of Equipment’s
Gas leakage arresting on valves & flanges
Maintenance work on shut down areas
Akpo shut down project Tools & consumable preparation
4. Employer : NEWKEM ENGINEERS PVT LTD
Project : Parker Hannifen India Limited (Fabrication & Erection of
SteelBuilding)
Designation : Construction Manager
Duration : From April 2004 to July 2012
RESPONSIBLITIES :
Fabrication and Erection of structure steel
Monitoring day-to-day site activities, manpower and progress reports, etc
Clearing work front in advance by making constrain by materials, manpower and discussion with my clients
Coordination with design engineers in case of anomaly like foul or modification, if any
Coordination with client to expedite the project schedule
Maintaining daily progress reports with client approval in fit up check & weld reports day-to-day
Maintaining weekly progress reports (WPR)
Claiming measurement sheet (Bill) to client as per the client approved day-to-day “Fit up & Weld reports”
Check location, orientation, elevation, levelness and intemals of Equipments.
To Co-ordinate with site inspection team.
Identification and clearing punch list generated by client, QC and process.
Mechanical Completion and clear punch list with client inspection.
Clear the Mechanical ITRs without punch.
All Received client supply material check against the project specification. Noted all OSD items and report to material coordinator.
Man power control, Assigning suitable job for smooth work flow, Monitor and control the overtime and also involving in Admin job.
Day to day monitoring and inspect the construction activities and make a (DIR)Daily inspection report instruct with construction team to minimize the construction punch and maintain proper work flow.
3.Employer : ASSENTA VENTURES SDN.BHD, MALAYSIA
POSITION & PERIOD : Fabrication & Installation Engineer from February 2000 to
March 2005
PROJECT : Oil & Gas piping fabrication at Onshore
RESPONSIBLITIES :
Approved piping Drawings get at site for piping fabrication
Raw materials arrangement as per fabrication Drawing for piping
Fabrication Tools arrangement as per requirement at site
Checking of all Welding quality for Pressure part & Non-pressure parts.
Conducting all applicable NDT (LP test, X-ray).
Evaluation of test package contents, lines checking against drawing requirements to ensure completeness and accuracy of the piping system.
Conducting all applicable Pre & Post weld heat treatment for high pressure pipelines.
Stage-wise inspections and fabrication of piping.
Evaluation of test package contents, lines checking against drawing requirements to ensure completeness and accuracy of the piping system.
Ensure satisfactory identification of materials, proper protection of piping and fittings.
Verify proper size and schedule of pipe, rating of flanges, proper flange face and fittings.
Conducting all fabrication work with quality as per the procedure.
Monitoring daily workloads and activities.
Preparation of the Test packs for Hydro testing & Punch list
2. Employer : LARSEN & TOUBRO LTD ECC GROUP
Project : OSBL Pipe Rack Fabrication & Erection for Reliance
Petroleum Ltd at Jamnagar
Designation : Junior Engineer
Duration : From April 1998 to February 2000
RESPONSIBLITIES :
As per Erection Schedule material need to fabricated
Fabricated material sand blasting & Painting completion
Foundation bolt & alignment checking.
Based on building height suitable crane to receive at site.
Necessary erection tools arranged at site for erection.
Proper sub contractors workers arrangement
Ensuring subcontractors to strictly follow up the company’s EHS policy.
Materials Take-off as per site requirement.
Co-ordinate with Engineering clarification for Sub contractors
Erection planning Weekly & Monthly
1. Employer : UB ENGINEERING LTD
Project : Pipe Supports and Pipe Rack Fabrication and Installation for
Polypropylene unit and OSBL for Reliance Petro Chemical
Limited at Hazira, Surat
Designation : Trainee Engineer
Duration : From May 1994 to February 1998
RESPONSIBLITIES :
Approved Drawings get at site for Fabrication
Raw materials arrangement as per fabrication Drawing
Fabrication Tools arrangement as per requirement
Sub contractor arrangement as per requirement
Fabricated material sand blasting & Painting completion
Weekly schedule prepare for the fabrication
Daily & Weekly progress Report prepare for the client
Timely Coordination with QA/QC, PMC and Client Satisfaction.
EDUCATIONAL QUALIFICATION
Diploma in Mechanical Engineering (DME) from Thiru Ramakrishna Nallamai Polytechnic College, Dharapuram in 1994 with 65%
PERSONAL DETAILS
Name : P.JAYAKUMAR
Father’s Name : P.Perumalsamy
Date of Birth : 15.05.1973
Passport No : Z5900951
Date of Expiry : 07.01.2030
AFFIRMATION
I hereby declare that the information furnished above is true to the best of my knowledge
Date: 12.01.2020
Place: India