ENG. NIZAMUDDIN RAHMANI (B.E, M-Tech, MBA)
(Transferable iqama)
E-mail: adcv6u@r.postjobfree.com
E-mail: adcv6u@r.postjobfree.com
Phone: +966-*********, +91-828*******
A multi-faceted professional accustomed with proven skills; targeting challenging & rewarding opportunities in Plant Maintenance / Project Management / Production/Operations with an organization of repute.
Location Preference: All Country
Saudi Engineering Council id-252301 Skype Id: Nizm90, IMO/WhatsApp: +966*********
Core Competencies
Plant/Machine Maintenance
PLC/SCADA/Industrial Automation
Maintenance planning
Continuous Improvement
Damage parts repairing/rewinding
Cost reduction/Control
Production planning & control
Breakdown Reduction
Machine upgrade
Installation & Commissioning
Team Building & Leadership
Profile Summary
●A result-driven professional with over 8 years of rich national and international experience with key focus on top line & bottom line profitability by ensuring optimal utilization of resources
●Managed the functions of plant set-up, policies & procedures implementation, vendor selection, quality assurance and control
●Tackled growth challenges for the plant with focus on accelerating plant performance and enhancing operational efficiency
●Excellence in complete production lifecycle management i.e. supervising repairs, identifying root cause, troubleshooting the same
●Successfully implemented 5S, TPM, TQM at organizational level to continuously improve capability to deliver high-quality products & services to customers
●Worked on concept of Lean Management along with formulating KPIs and enhancing OEE; enhanced the same from 60% to 75%
●Managing maintenance schedules and cost budget for each plant
●Planning, directing and controlling the efforts of the Maintenance Team.
●Implementing maintenance management software CMMS to improve all maintenance activities.
●Working with team Following SOP for Preventive Maintenance, do daily inspections of plant Electrical, Mechanical and Automation equipment/devices conditions
●Key role in implementing cost-saving techniques and modifications to achieve substantial reduction in all types of expenditures
●Took machine improvement initiatives by implementing preventive maintenance to reduce downtime and improve production efficiency
●Skilled in knowledge of tools like Kaizen, 5S and TPM, OSHA
●Responsible for manpower management during the shift including manpower requisition for casual labor, work allocation, and shift schedule planning.
●Conducting employee performance reviews building up maintenance teams and hiring new staff.
●Experienced in implementation of quality standards ISO & various techniques for improving Plant activities and adopting modern methodologies in compliance with Health, Safety and Environment
●Co-ordinate with other departments like supply chain, stores, quality, production and HR for smooth operation
Organisational Experience
(GULFCOUNTRIES)
ALWASAIL INDUSTRIAL COMPANY, BURAYDAH, SAUDI ARABIA Oct’2018 – Present
Group Maintenance Manager (All factories) Oct-18- july-19
Electrical & Electronics dept. head (All factories) July ’19-present
Client: All major companies in Saudi Arabia and Export to more than 30 countries
Infrastructure: 50 Injection Molding Machines, 3 factories for Extrusion lines, 2 Assembly departments, but welding, fabrication dept., crusher dept., and Rubber factory.
HANA FOOD INDUSTRY (HANA WATER), SAUDI ARABIA Aug’2015 – Oct’18
Snr. Electrical Engineer (Maintenance department)
Infrastructure: 2 factories for Blow molding 1 factory for juice/Tetra pack, 6 WTP units, Plastic department.
Brand: Hana water, hana juice, hana plastic
Key Result Areas:
●Working knowledge of field instruments & electrical systems including LV & HV devices
●Carry out Maintenance for all equipment’s and plant in coordination with maintenance team.
●Working and troubleshooting, Allen Bradley, SIEMENS PLCs S7400/300/200, HMI (Wincc flexible, Intouch 9.5), SCADA, Servo drives, Field bus system Ethernet, Profinet, Profibus DP, AS-i, AS-i safety.
●Working on maintaining critical spare parts stock and ordering to reduce downtime and increase performance.
●Working knowledge of B&R instruments like PLC, Acopos drive, ELU,HMI, safety devices
●Planning weekly preventive maintenance schedules for lines & WTP unit
●Working with inspection of Transformer, capacitor bank and its maintenance activities
●Directing & instructing Maintenance supervisor/Technicians and monitoring expenses with optimum utilization of resources; ensuring zero accidents with zero loss to man, plant & machinery
●Implementing budgets, tracking & reviewing budget, optimizing generation costs through proper load plan
●Documenting and maintaining files as per ISO and company standards
●Reducing or eliminating the accidents by defining standard safety practices
●Following SOPs, manuals & work instructions for production operations for the unit
●Attending meeting with other dept. to analgise the production related issues and arrange the task
●Managing wide variety of activities such as quality product development, line balancing, process standardization & optimization, inventory control & many more
Significant Accomplishments:
●“Installation and Commissioning “of New Water Line, SIDEL FRANCE “SBO34 Matrix” having speed 82,300BPH at “HANA WATER” Site.
●“Installation and Commissioning “of new ICE FRANCE Water Treatment Plant No-6 at HANA WATER Site
●“Installation and commissioning” of “CLARANOR SYSTEM” in the lines.
●“Installation and commissioning of Oil free L-3 Model 40 Bar and 7 Bar AF Compressor
NATIONAL EXPERIENCE
AJE INDIA PVT.LTD (AJE GROUP, MNC) May’2012 – July’15
Electrical Engineer- (Maintenance/Production Dept.)
Infrastructure: Latin American MNC Company Operates in 25 countries
Clients: All over India
Key Results Areas:
●Experience of working in Electrical Equipment, Transformer, Energy meter, Single line diagram,SF6 Circuit breaker (Schneider),Electrical Panel LV,HV, Blowing machines,Chiller, Labeling Machine, Filling Machine, Packing Machine, Palletizer, Robopac, Air Compressors 40 and 7 Bar, Cooling tower, Coding machine.
●Weekly & Monthly Electricity Consumption report for the all Machine and factory
●Experience in Working Electrical motor, Servo motor, Power and Control circuit, VFD
●Weekly Breakdown maintenance planning and arranging required spare parts
●Monitoring the production and making Daily production report in the software
Significant Accomplishments:
●Installation and Commissioning” of New PET Water Line 24,000BPH, brand TECH LONG, China
●Installation and Commissioning” of Energy meter monitoring System for the factory
BLESS ELECTRICALS PVT.LTD (SITE WORK) Nov’2012- Dec’12
Electrician Engineer
Infrastructure: project and service provider
Clients: Godrej & Boyce, Mumbai area
Key Results Areas:
●Supervising of installation of electrical equipment’s like cable trays, main distribution board, MCC panel, HVAC panel, cable and termination, motor connection, ear thing and lightning protection system, public address and general alarm.
●Installation and commissioning of Electrical power internal lighting, external lighting and control panels
●Testing the insulation resistance for the cable and increasing the load
Significant Accomplishments:
●Installation and commissioning of lighting arrester
●Successfully tested and completed the site project
Projects Undertaken& ACHIEVEMENTS
Title: University Topper in “Principle of Electrical Technology” during the First year (2008).
Title: Always within Top Three in the Engineering Department
Title: Presented the paper in the National conference on the title “Flexible power Monitoring Using Zigbee Sensor at RMK college of Engineering and Technology (2012)
Title: Won 1st Position in the University “project competition” in second year
Certifications & TRAINING
oSuccessfully completed Certified Automation Engineer course (Keyence, Scada, Omron, AB,ABB,GE-Fanuc, VFD,RTD, Thermocouple, P&FI, Interfacing (Plc& Scada),Siemens) from TECHNOCRAT AUTMATION, Chennai
oSuccessfully completed certification Training on “Relays Circuit Breakers and Switch Gear Protection” from Advanced Training Institute, Govt. of India, Chennai.
oSuccessfully completed certification course for “OSHA” 29CFR 1910 General Standards Conducted by TAC, Riyadh
oSuccessfully completed Advance Training for SIDEL High speed Blowing Machine “SBO-34-Matrix”
oSuccessfully Attended Advance Maintenance Training for SIDEL Filler Machine.
oSuccessfully completed advance Training for SIDEL Labeling Machine “R4F35-AMO”
Machine Hands-on
Blow Molding (Sidel/Krones/Sipa), filler, labeller, packing machine, coding, palletizer, wrapping machine, 40/7 Bar Compressor (ABC/Atlas copco/AF), Injection Machine (Husky/Dongshin/LG/Milacron) Extruder line (Batten Feld/ Cincinnati/Kraussmaffei/Dekuma/Bunai/Technomatic),Chiller(York/Train/Zamil),Compressonmachine (Sacmi/Penstone),Coilers(Kraussmaffei/Emina/lunadar/FB)
Transformer, SF-6 Breaker, HT/LT Panel, RMU, AC/DC Drives (Siemens/Abb/Vacon/Gefran/Hyundai),Capacitor Bank
Academic Details
MBA in “Operations Management”, 1st Class from L.N Welingkar Institute of Management, Mumbai in 2018
Advance Diploma in “Business Administration” from L.N Welingkar Institute of Management, Mumbai in 2017
M-Tech in “Power Electronics” Pursuing from RGPV, Bhopal
Bachelor in “Electrical & Electronics Engineering” 1st Class Distinction-77%, from Saveetha University, Chennai in 2012
IT Skills
Package: MS Office Suite (Word, Excel, PowerPoint), MS Access, Outlook
Software: PLC SCADA, Drive software, CMMS, Magic
Personal Details
Date of Birth: 27th April 1990
Languages Known: English, Arabic, Hindi, Urdu, Mathilli and Tamil
Current Address: Buraidha, Al-qassim Saudi Arabia
Permanent Address: Bihar, India
Nationality: Indian
Marital Status: Single
Passport no & Validity: K9297444 –valid up to 14th Jan 2023
Driving License: Light motor vehicles Saudi Arabia & India
Expected Salary: As per Company Norms & Position
Notice Period: Immediately