SAINATH REDDY SANIKOMMU

Email: adc5ts@r.postjobfree.com Phone: 425-***-****

EDUCATIONAL QUALIFICATIONS

Master of Science in Industrial Engineering (Aug 2017 - Dec2019)

Wichita State University- Wichita, KS.

Bachelor of Technology in Automobile Engineering (Aug 2012 - May 2016)

SRM University - Chennai, India.

Certifications

Foundation of six sigma and quality improvement (Wichita state university)

Lean systems (Wichita state university)

Systems Engineering and Management (Wichita state university)

Enterprise systems and Supply chain management (Wichita state university)

WORK EXPERIENCE

Process Engineer I

Clarity Medical Ltd. Punjab, India. (May 2016- July 2017)

Worked on First operations that include Injection Molding, CNC machining processes, Printing, Polishing, Cleaning and Packaging Processes. Heavily involved in DVT level (Design Verification and Test), New product introduction (NPI).

Worked on CMYK printing for packaging, Automated Injection molding, Automated cleaning equipment and auto-sealers for packaging.

Worked on change control & management, project management, process changes, new equipment installations, material flow analysis.

Worked on Good Manufacturing Practices (GMP), Good Documentation Practices (GDP), Continuous improvement (Value stream mapping, Plan-Do-Check-Act approach), ISO 9001:2015 implementation, and 5S implementation.

Worked on CAPA projects for problem solving, root cause analysis using 5 Why’s and 8D methods to ensure corrective actions are effectively implemented, participated in Gemba walks.

Created and Revised work instructions, operator manuals, process specs, instruction forms, pFMEA’s and other procedure documents used on manufacturing floor and performed user training.

Worked with cross functional teams, involved in process validations (IQ, CSV, OQ, and PQ) and performed testing/inspections, documentation and approvals.

Performed statistical analysis (Process capability, process comparisons, Acceptance Sampling) and performed sampling.

Worked on Non-Conformance report (NCR) creation and disposition on the manufacturing floor, responsible for Control of Non-conforming Material (MRB), raised tickets for CAPA actions.

Experienced on PLC programming, HMI’s, I/O testing, SAP tools, Document repositories, PLM software, Pro-E.

Engineer- Intern

Sandvik Asia Ltd. Hyderabad, India. (Aug 2015- Feb 2016)

Worked on Laser Marking equipment in testing & calibration of existing programs.

Created New manufacturing routes, BOM's and involved in approval process.

Participated in production meetings, daily stand-up’s, continuous improvement process, EH&S meetings.

Worked on local continuous improvement projects.

Worked on process documentation, created statistically controlled experiments for testing of reconditioned tools, with respect to operating parameters and machining load analysis of test results to reduce tooling cost.

PROJECT EXPERIENCES

Fabrication of Air Brake system

Designed and fabricated braking system by recirculating of exhaust gases.

Designed component drawings using SOLID WORKS and AUTO CAD.

Used a sample four stroke petrol engines.

Proposed an alternating braking system for heavy vehicles reducing air pollution.

Pedal Powered Hacksaw

Designed a low cost and pedal operated Hacksaw which is ideal for small scale productions and is portable.

Used Arc welding and Gas welding techniques in the production.

Designed using slider crank mechanism and involves manual effort.

Lean Six Sigma

Lean six sigma projects on Requisition to purchase order process at Marquardt switches purchasing department

Using DMAIC techniques, improved the process cycle efficiency from 1.7% to 11.2% and acquired an annual cumulative

Savings of $100,789. Extensively used MINITAB statistical tool

Performed ANOVA, Transformations, Box plots, Probability distributions for analyzing the data.

Worked with purchase department, Quality Manager in collecting problems, defining measuring and documenting.

Recommended with purchase department with improvements to the Requisition to Purchase Order process which reduce number of defective requisitions, Lead time for Requisition, cycle time and cost of process.

Wichita State University Projects

•Performed experiments in testing the battery performance quality of I phones.

•Performed experiments in reducing quality related issues in achieving ISO 9001:2008 and AIAG certifications.

•Demonstrated Gage R & R and correlation of the parameters using Minitab and Design Expert software.

•Controlling the extrusion process by conducting process capability with the help of Stat graphics software.

•Conducted ANOVA for factorial combinations of treatments with an experiment with respect to Design of Experiments (DOE).

•Performed Risk Assessments- Identification and Mitigation of Hazards & Risk analysis in the term projects of Safety Engineering.

SKILLS

•Lean Quality Tools (FMEA, PFMEA/DFMEA, Pareto Charts, Fishbone Diagrams, Six Sigma 5S, 8D Methodology)

•Process Capability Studies

•FMEA, Root Cause Analysis and 3 Legged 5 Why Analysis

•ISO / TS 16949 Internal Auditor

•MINITAB 16, AUTOCAD, MS Project & MS Office

•SAP: Experience in using basic SAP modules

•Design expert

•Stat graphics

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