Calvin H. Shirazi, Ph.D.
West Hills, CA 91307
(Cell) 310-***-****
Email: adbvbe@r.postjobfree.com
Summary of Qualifications
For over twenty years, I have functioned as the Quality, Validation, Engineering and Compliance Director/Manager or Sr./Staff Engineer for multi-product line FDA regulated and ISO certified OEM and contract manufacturers, producing Pharmaceutical, Biological Reagents, Consumables, Dietary Supplements, Cosmetics, IOL, Dental and IVD Medical Devices (FDA Class II & III) products for companies such as P&G, Bayer and Beckman Coulter.
I have been responsible for Quality, Compliance, Engineering, and Microbiology Departments, providing support, direction and coaching to subordinate personnel in the areas of hiring, training, disciplinary action, problem resolution, work assignment delegation, and career development. I have managed staff of up to 35 including managers, supervisors test engineers, technicians and admins as well as 150 different contractors/sub-contractors, developing and operating within departmental developed annual budget.
I have broad experience in design control, reviews, verifications and validations, pilot production and scale up, design transfer, liquid and solid dose production in a GMP environment (21 CFR 210, 211, 50, 58, 820 & 11), steam, chemical and gamma sterilization, ISO 13485, ISO 14971, MDR, MDD, IVD, biocompatibility assessments, aseptic and clean room operations as well as regulations of governmental agencies such as FDA and OSHA.
I have provided over 100 hours of GMP, GLP, statistics and quality training for production floor employees, technicians, supervisors and managers.
I have hosted over 50 inspections and audits by FDA, OSHA, and the companies’ key customers and providing the vital documentation to satisfy their requirements.
I have performed over 50 domestic and international audits including compliance to GMP and supplier qualification inspections in south America, Asia and Europe including:
Company
Location
Matrox
Montreal, Canada
BIT C2D
Montpellier, France
M-TEK
Budapest, Hungary
Beckman
Krefeld, Germany
Beckman
Marburg, Germany
Measom Freer
Leicester, England
Alcon
Perpignan, France
Alaris
Tijuana, Mexico
I am thoroughly familiar with System Safety Engineering, 510K, CE Mark, CMDCAS, IVD, PMA, Pre IDE, EH&S, PHA, SHA, SSHA, HAZOP, FTA, ESD, ETA, RBD, d/p/sFMEA, FEMECA, HACCP, Reliability, Maintainability, Availability, ISO 13485, ISO 14971, MDD, MDR, Post-Market Surveillance, TQM, ICH, DMR, DHF, DHR, CAPA, DOE, FRACAS, SPC, IEC 60601, EMC, UL, GAMP, ROHS, REACH, DFSS, GxP, Process Automation and Optimization, MEDSAP, MDR 2017, REACH, GD&T, DFA, DFM, DFR, DFX, Kaizen and Lean Six Sigma.
I offer a high energy level, advanced education, up-to-date training, diverse R&D/manufacturing experience and hands on managerial skills.
Professional Affiliations, Education and Certificate Awards
University of Maryland, College Park
Doctor of Philosophy, Reliability Engineering; Mechanical Engineering Department – 2009
University of Maryland, College Park
Master of Science, Reliability Engineering; Mechanical Engineering Department – 2008
California State University, Dominguez Hills
Master of Science, Quality Assurance in Manufacturing & Technology – 2001
Polytechnic University
Bachelor of Science, Chemical Engineering - Certified by “Intl. Evaluation Services”, Brooklyn, NY – 1992
American Society for Quality, ASQ
Certified Quality Assurance Auditor (CQA) – 2002
Certified Quality Assurance Engineer (CQE) – 2002
Certified Six Sigma Black Belt (CSSBB) – 2004
California State University, Dominguez Hills
Certified Environmental and Occupational Health and Safety Officer (EH&S) – 1999
Flexographic Technical Association (FTA), Cal-Poly San Luis Obispo
Certified Flexography Print Operator – 2005
Recent Management Training
Title
Date
Leadership
2019
Workplace Harassment - Manager Edition
2019
Information Technology Strategy and Management
2019
Leave of Absence (LOA) Training for Managers
2019
Affirmative Action Manager Training
2019
Integrity, Compliance and Escalation Manager Training
2019
Information Security Manager Training
2019
Wage and Hour Law - Manager Edition
2019
Published Papers
Shirazi. C. H. (2009). “Data-informed calibration of experts in Bayesian framework”, European Safety and Reliability Association (ESREL), Annual Conference, 2009, Prague, Czech Republic
Shirazi. C. H. (2009). “Data-informed aggregation of experts in Bayesian framework”, The Society for Risk Analysis (SRA), Annual Meeting – Risk Analysis: The Evolution of a Science, December 6-9, 2009, Maryland, USA
Shirazi. C. H. (2009). “Number of Experts vs. Accuracy of Aggregated Estimates: An Empirical Study”, 10th International Probabilistic Safety Assessment & Management Conference (PSAM 10), Seattle, Washington, USA
Professional Experience
Danaher Corporation 2007-Present
Quality Sustaining Engineering Manager, Implant Direct
IVD Manufacturing Engineering Quality Staff Engineer/Technical Manager, Beckman Coulter
Technical management of 15 electronics, mechanical, system, test engineers and technicians
Remediation project management to comply with ISO14971:2012, ISO13485:2016, EU MDR 2017 and MDSAP, Technical Files, DHF, DMR, ROHS, and Process Validations.
Design control, technical assessments and design reviews, pilot scale up, prototype production, design V&V, DHF/DHR management, and design transfer implementation
Validation Subject Matter Expert (SME) and Validation Team Leader (VTL); responsible for design and process V&V of $200+M Urinalysis IVD manufacturing. Prepared Master Validation Plan (MVP) and validation procedures and templates. Conducted equipment qualification (IQ/OQ/PQ), and test method (TMV), non-product software validation, facility, utilities, product and process validations
Participated in Danaher Business System (DBS) and led Six Sigma and Lean projects as VAVE SME achieving material and labor cost reduction by >4% / year, 10% increase in productivity, reducing cycle time by 25%, lowering inventory by 8%, 23% improvement in labor time reduction, and 12% growth in first pass yield (FPY) for the past 10 years; such as improvement of a filling system by reducing the fill volume variation resulting in $900K saving annually as well as increasing production >300% from planned volume when sales demand rapidly increased in 2012
Prepared reliability policies, plans, procedures, protocols and test instructions including Weibull analysis, screening, and unit reliability demonstration tests (RDT).
Post-Market Surveillance
Applied reliability methods such as HALT to uncover design weaknesses and margins.
Design, Process and Product FMEA, FTA, FMECA, HAZOP, HACCP, MLD, & ESD
Evaluated design alternatives; identify manufacturability & serviceability limitations
Analyzed data, design, functional specs to determine conformance with standards
Assisted in obtaining CE Marking, pre-IDE, or 510K
Nonconformance/Complaint, CAPA investigation, implementation and documentation
Conducted Internal and External Quality Audits
Performed cGMP and Statistical Analysis Training
STAAR Surgical, Monrovia, CA
Medical Device (Class III) Manufacturing: Sr./Staff Quality/V&V Engineer 05/05– 05/07
Prepared quality and validation policies and procedures such as Master Validation Plan (MVP)
Conducted equipment qualification (IQ/OQ/PQ), test method, sterilization, product and process validations
Complaint and nonconformances investigation, corrective and preventive actions & documentation (CAPA).
Conducted Internal and External Audits and performed cGMP and Statistical Analysis training
Leiner Health Products; Carson and Garden Grove, CA
Nutritional Supplement & OTC Pharmaceutical Manufacturing: Sr./Staff V&V Engineer 11/02 – 04/05
Prepared quality and validation policies and procedures such as Master Validation Plan (MVP)
Conducted Equipment qualification (IQ/OQ/PQ), Cleaning Validations, Product and Process Validations
Aware Products Inc.; Chatsworth and Simi Valley, CA
Personal Care & Pharmaceutical Manufacturing: Quality Assurance Manager/Director 06/00 - 06/02
Responsible for Quality Assurance, Quality Control, and Microbiology Dept.
Recruited and supervised staff members.
Prepared Quality and Validation documents such as SOP, Master Validation Plan (MVP) and Change Control
Oversee Equipment (IQ/OQ/PQ) and Process Validation,
Handling non-conformance reports, customer complaints investigation, corrective actions and documentation.
Conducted Internal and External Quality Audits and performed cGMP and Statistical Analysis training
Alliance Consumer Intl.; Lynwood, CA
Pharmaceutical Manufacturing: Regulatory Compliance and Engineering Manager 03/97 - 06/00
Responsible for Quality Assurance, Quality Control, and Microbiology Dept. Provided support, direction and coaching to subordinate personnel in the areas of hiring, training, disciplinary action, problem resolution, work assignment delegation, and career development. Developed and operated within departmental annual budget.
Managed staff of up to 28 including managers, supervisors test engineers, technicians and admin staff
Prepared Quality and Validation documents such as SOP and Master Validation Plan (MVP)
Conducted Equipment IQ/OQ/PQ, Process, Cleaning, Sanitization, Water Treatment System Validations
Handling internal non-conformances, customer complaints investigation, corrective actions and documentation.
ChassbSaz Company; Tehran, Iran
Resin Production Plant: Sr. Project/Process Manager 1992 - 1997
Responsible for day-to-day project management including assuring project’s compliance with all applicable government standards and on schedule and on budget execution. Interfaced with government officials and customers as company’s representative for contract and project management. Developed statements of work and negotiate project contracts. Worked with finance and field personnel to produce timely and accurate job progress billings. Recruited and supervised select domestic and overseas project lead and staff members.
Managed staff of up to 35 including managers, supervisors test engineers, and technicians as well as 150 different contractors/sub-contractors, developing and operating within departmental developed annual budget.
Designed and installed process equipment. Equipment optimization and efficiency improvement. Unit operation and process streamlining, process control, process modeling, and process automation. Process troubleshooting.
Technical Expertise
Training
cGMP (21 CFR 210 & 211, 820 & 11)
ISO 13485
Validation Compliance
Audits
Records and Recordkeeping Practices
Corrective Action and Follow-up
Root Cause Analysis and CAPA
Risk Analysis and Hazard Assessment
Statistical Analysis
System Safety Engineering, PHA, SHA, SSHA, HAZOP
FTA, ETA. ESD, MLD, FMEA
Reliability, Maintainability, Availability
TQM, DOE, SPC, Capability Analysis
DFSS, Six Sigma, and Lean Manufacturing
Production & Value (VAVE) Engineering
Design and installation of the process equipment.
Equipment optimization and efficiency improvement.
Unit operation and process streamlining, process control, modeling, and automation.
Process troubleshooting.
System Safety Engineering, PHA, SHA, SSHA, HAZOP
FTA, FMEA,
Reliability, Maintainability, Availability, Preventative Maintenance
TQM, DOE, SPC, Capability Analysis
Statistical Analysis
DFSS, Six Sigma, and Lean Enterprise.
Cosmetics, Nutritional Supplement and Pharmaceutical Validations
Equipment
Utility Systems
MFG/PKG Processes
Lab Instruments
Liquid Fillers
Chilled
Product Validation:
Dispensing Systems
Pumps
Compressed Air Systems
- Liquids
Centrifuges
Packaging Equipment
Plant/Pure Steam Systems
- Tablets
Fume Hoods
Tanks & Mixers
HVAC Systems
- Capsules
Refrigerators & Freezers
Filtration Units
Water Treatment Systems
- Powders
Incubators & Ovens
Storage Chambers
Heaters
- Gels
Autoclaves
Fluid Bed Dryers
Cooling Tunnel
- Ointments
Moisture Analyzer
Sleeve Applicators
- Suspensions
HPLC & GC
Encapsulators
Performance Qualification
Shrink Tunnels
Cleaning Validation
Blenders
Environmental Monitoring
Tablet Presses
Test Methods Validation
Heat Exchangers
Coaters
Coders & Labelers
Granulators
Tapers
Extruders & Molders
Medical Device Verifications & Validations
Systems
Equipment
Optics
Camera, Sensors, Bench, Assemblies, Test Fixtures
Electronics
PCBA, Motors, RFID, Electronics Chassis and Enclosure, Controllers, Assemblies, Test Fixtures
Fluidics
Pumps, Valves, Meters and Detectors, Heaters, Assemblies, Test Fixtures
Mechanical
Drivers and Gears, Molds, Frame and Covers, Assemblies, Test Fixtures
Audits
Contract Manufacturer Qualification: To assure that the manufacturer has the ability to maintain full compliance with cGMP and fulfill your needs.
Contract Laboratory Qualification: Compliance to GLP (21 CFR 58) and GCP (21 CFR 50; Informed Consent, 21 CFR Part 56; Institutional Review Boards, 21 CFR Part 312; Investigators and Sponsors, VA Regulations 38 CFR Part 16; 45 CFR Part 46, and ICH GCP Guidelines; CH-E6) is required for all testing activities associated with the non-clinical or clinical testing.
Supplier/Vendor Qualifications: To assure the vendor’s compliance to cGMP or ISO requirements, developing vendor qualification program and train personnel to execute the qualification plans.
Internal Audits: To assess the completeness of the company’s quality system, train selected internal auditors to be able to identify and define the critical processes and to focus on issues that affect product quality.
Reliability Maturity Assessment: A continuous reliability maturity assessment is required to review the leadership support, reliability policies, procedures, and practices defined by an organization to implement its reliability program with the intent of identifying deficiency and presenting improvements. The assessment determines the level of maturity of existing reliability program in designing, developing, and manufacturing products reflected by the management participation and dedication.
Customer Complaints and Regulatory Inspections
Manage internal non-conformance reports, customer complaints including investigation, corrective actions and preventive measures (CAPA).
Interact with all customers’ representatives and government inspectors and providing the vital documentation to satisfy their requirements including FDA and Cal-OSHA.
Statistical Analysis
Describe the nature of the data to be analyzed and explore the relation of the data to the underlying population.
Create a model to summarize understanding of how the data relates to the underlying population.
Analyze data, acceptance criteria, and functional specifications to determine conformance with standards and established quality, reliability and production requirements as well as process and new material qualifications.
Prove (or disprove) the validity of the model and employ predictive analytics to anticipate future trends.
Ensuring that all components in a design actually behave as intended, and suitably meet predicted performance.
Project Management
Day-to-day project management including assuring project’s compliance with all applicable government standards and on schedule and on budget execution.
Interface with government officials and customers as company’s rep for contract and project management.
Develop statements of work and negotiate project contracts.
Work with finance and field personnel to produce timely and accurate job progress billings.
Recruit and supervise select domestic and overseas project lead and staff members.
DHF, RMF, and Risk Management EN ISO 14971:2012 remediation
RoHS conversion and compliance remediation
REACH compliance
Technical Writing
Developing Quality Manuals, Policies and Plans, Standard Operating Procedures (SOPs), Work Instructions, Test Methods, Specifications, and Change Controls.
Developing Validation Manuals, Validation Master Plans, Protocols, and Reports
Developing Reliability Manuals, Policies, Standard Operating Procedures (SOPs), and test Instructions
Development of presentation materials and a lesson plan.
Communicating complex information in clear and concise way to those who need it to accomplish organizational tasks or goals.
Following development and product lifecycle for:
1.Identification of needs, audience(s), and scope
2.Planning
3.Research and content development
4.Testing, review and revision
5.Delivery / production
6.Evaluation and feedback
7.Disposition (revision, archiving, or destruction)
Reliability
Prepare reliability plans to ensure that resources for a good reliability engineering program are being allocated.
Train the staff in designing for reliability and maintainability
Incorporating failure data and failure analysis in program management.
Assist to budget the allowable system failures down to the component level
Evaluate the reliability potential of alternative designs
Ensure components functionality, and that parts will have suitably designed performance in their lifetime.
Formulate and run tests on components, subsystems, and the system itself.
Provide information to designers on how to improve both the life of a system and its ease of maintenance
Investigate user complaints and field failures.
Set up programs to ensure that field failure data is timely, accurate, well organized, and responded to.
Develop and execute accelerated life testing (HALT, HASS and ALT)
Reliability Planning, Allocation, Failure Modeling, System RGT and RDT.
Develop improved reliability processes and methods to improve the quality and cost effectiveness
Apply advanced engineering mathematics and statistics to reliability engineering tasks, when needed such as; statistical confidence and hypothesis testing, goodness of fit tests, analysis of variance, Bayesian statistics, Poisson Process, Markov Diagrams, and Petri-Nets.
Computer Experience
Statistics: Minitab
Technical Computing: MatLab
Product Safety and Risk Analysis: Dyadem MED-8
Reliability: Weibull++, ALTA, WinSmith, RGA
Personnel Safety and Security: Accusafe Pro
CAPA, Nonconformance, Complaints: CAPA Facilitator, gCAPA
Specification Design and Control: Filemaker Pro, ePDM
Inventory Control and Planning: MAS200, AS400, Oracle ERP
MS Windows: Access, Project, Excel, Word, PowerPoint, Lotus Notes, Visio, Outlook and GroupWise
Technical Drawing: AutoCAD LT, SolidWorks
Field Service: SalesLogic, xFRACAS
Test and Measurement Calibration: GAGEtrak
Maitenance: CMMS
Document Control: EDMS, MasterControl