Resume

Sign in

Engineer Machine

Location:
Tirupur, Tamil Nadu, India
Salary:
Negotiable
Posted:
March 10, 2020

Contact this candidate

Resume:

RESUME

SATHIK BATCHA. S.

Contact:+91-988*******

E-Mail:adb8ro@r.postjobfree.com

Seeking middle level assignments as Function of Manufacturing engineering areas

PROFILE SUMMARY

A dynamic professional with over 13 years of rich experience in handling the areas of manufacturing and Process Enhancements to achieve customer targets.

Production planning. Manufacturing operations Inspection Planning

Cost reduction initiative Team management Product Development

Quality assurance control Problem solving. CNC&VMC Programming

CAREER HIGHLIGHTS

An effective communicator with excellent relationship management skills, strong analytical problem solving and organizational abilities.

Developed operating instructions and equipment specifications for production activities.

Develop best practices to improve production capacity, quality and reliability

Responsible for implementation of good work practices and safety regulations.

Implement cost reduction initiatives while maintaining high quality standards.

Perform engineering analysis to reduce downtime outages

ORGANIZATIONAL EXPERIENCE :

Since Mar'19 to Jul'19 With SANMA MEDINEERS VISION PVT LTD, Ambattur as Machine shop supervisor.(5 month)

Key Result areas:

Daily production planning and man power allotted in shop floor.

Daily Production Vs Achieved Monitoring.

Cycle time reduction.

Document preparation SOP, WI & MIS

Implementation of 5S, Kaizen

Weekly meeting analysis Production losses and quality issues.

Document prepared for ISO 9001/13485.

Process planning for manufacturing the Medical Equipment machining.

Since Sep'18 to Mar'19 With TVS BRAKES INDIA PVT LTD, Jamshedpur as Engineer.(6 month)

Key Result areas:

New Plant proving activity with CNC Turning and VMC machining center.

Document Prepared PCC, SPC, OUTPUT Record & Tool monitoring sheet

Document prepared control plan, Process flow & PFMEA

CNC, VMC Programming proves out of torque plate machining.

Implementation TPM & 5S activity

Prepare CNC Programming & Macro Programming.

Machine handling Doosan VTL, AMS GEMINI TWIN Spindle Machine.

Handling of assembly unit and trouble shouting the problems.

Process planning for manufacturing the Torque plate machining.

Since Jun'09 to Sep'18 With MODULAR AUTO LTD, Ambattur as Production Engineer.(9 years 3months)

Jun'09 to Jun'12 Production Supervisor role:

Key Result areas:

Daily production planning and manpower handling

OEE Improvement and cycle time reduction.

Hands on knowledge of operation of CNC Machines.

Hands on knowledge of programming of VMC machines.

Hands on conventional machines(Gildemeister, SPM, Milling and Alfing 2spindle & 4 Spindle machines)

Hands on knowledge of cutting tools & their resharpening + form/special tool designing etc.

Hands on knowledge of setting up of tooling, programming and planning of new components on vmc machines.

Daily production sheet maintain & Man power handling.

Monthly tool consumption data & Reduction of tooling cost.

Increase production capacity of CNC & VMC machines.

Process improvement of CNC and VMC shop

Tool development & fixtures modification of CNC & VMC

Continuouse improvement by cycle time reduction, set- up time reduction and operation simplification.

Process knowledge and handling of CNC Turning, VMC Machine.

Trouble shouts and rectifies operator level problems in shop floor.

Review and approval of quality documents like SOP, WI, Process flow, FMEA and control plan.

Kaizen, Poka - yoke, 5s and TPM activity in VMC shop.

On the job Training provided my sub-ordinates.

Developed operating instructions and equipment specifications for production activities.

Develop best practices to improve production capacity, quality and reliability

Responsible for implementation of good work practices and safety regulations.

Jun'12 to Sep'18 Production Engineer role:

Key Result areas:

Development of New products.

Cycle time reduction activity by eliminating NVA activity

Trial Planning, Prove out of New Tools for Productivity improvement and hand over to Production.

CNC Programming and Prove out of New Products

Document Preparation MIS, SOP & WI

Gap analysis and identifying the improvement areas to achieve the production Actual Vs Target.

Document Handling PF, PFMEA and Control Plan.

Document Handling PPAP & APQP.

Prepare VMC Programming & Macro Programming.

Analyzing Cell Capacity and Demand.

Kaizen Preparation & Implementation

JH active member in TPM & My machine concept implemented.

Shop floor Machine layout preparation

New Machine Proving activities.

Process Validating & Monitoring

Inventory control activities.

Process planning for manufacturing the Wheel Cylinder.

Since Mar'06 to Mar'09 With TVS BRAKES INDIA PVT LTD, Padi, as Diploma Trainee.(3 years)

Key Result areas:

Machine handling for various VMC Machines NTC, DOOSAN, BFW & KITAMURA

Machine handling for convensational machines BFW Milling machine & AKSHARA Machine.

Setting taken with VMC machines and Convensational milling machine.

Handling trimos presetting tools in various operations.

Machine handling for various CNC machines VTL and Takisawa.

Program correction and change program activity follow up.

Trouble shouts operator level problems in shop floor.

Implemented for TPM & 5S.

Daily Production & rejection analysis and root cause corrective action taken.

Daily Production Vs Actual mapping in chart.

SOP Cp & Cpk Reading monitoring

Process manufacturing for Parking Brake Adaptor.

Customer Liaisons

Analysing customer complaints through systematic investigation in respect of, Line rejection and initiating corrective actions.

Preparation of monthly performance report in respect of Process improvement and present to customer.

New product development

As a key member of CFT, documenting actions arising out of weekly review meeting and monitor the implementation.

Support setting quality targets in line with customer requirements.

Preparation of APQP documents such as PFD, PFMEA and Control plan etc.

Process Enhancement

Identifying scope for Planning, implementing & monitoring of technological changes to enhance to achieve customer requirements

Analysis in-process rejections and effecting modifications in methods/processes and change of machines to reduce product rejections / rework.

Team Management

Leading a team of Engineers / Technicians responsible for monitoring production.

Impart on job training to Operating Engineer's on appearance standard specified by the customer.

Analyse team performance and motivated them to enhance their performance.

Major Achievements:

Cost Saving Areas: Cost per Component reduced from Rs. 1.54 to Rs. 0.77 by introducing helical reamer instead of straight flute reamer.

Productivity Improvements: Output increased from 570 no s to 624 no s / day by introducing PCD Rough drill instead of Carbide drill in Bore Finishing Operation.

Quality Improvements: Macro Program introduced to avoid thread missing in VMC and Conical hit mark rejection reduced from 0.2% to 0% by modifying poking bush angle from 120Deg to 140Deg.

Manpower Saving: (i) Cast collar burr Deburring operation eliminated to confirm by tool.

(ii) Identification mark Operation separate machine and manpower using id operation combined for VMC machine.

New Machine & Capacity Improvements Projects: TML Nano, M&M U301, Eicher Polaris & AL-NISSAN X601 Projects implemented successfully.

OVERSEAS ASSIGNMENTS

Support

Visited Bangalore for AMS Twin Spindle Machine qualification

CAREER PATH WITH NOTABLE ACCOMBLISHMENTS

Implemented Lean manufacturing system.

Participated in cost reduction initiatives.

Implemented system to achieve self-certification status from customer.

Implemented TPM & 5S activities.

TRAINING/SEMINAR ATTENDED

Training Programme on SPC conducted by Brakes India

Training Programme on Problem Solving Tools ( 7 QC Tools )

Training Programme on "APQP, FMEA and PPAP" conducted by brakes India.

TPM(Total Productive Maintenance)

Training Programme on IATF / TS 16949 Conducted by Brakes India.

ACADEMIC DETAILS

Diploma in Mechanical Engineering (D.M.E) from Bhakthavatsalam Polytechnic College at Kancheepuram.

Stream: Mechanical Engineering 85% For First Class with honours (1999 - 2001)

Higher secondary school (H.S.C) from govt boy s higher secondary school at Vandavasi.

Stream: General Machinists - 87% for first class. (1997 - 1998)

PERSONAL DOSSORIES

Date of Birth : 02 Oct' 1981

Languages Known. : Tamil, English & Urdu

Address for communication : No.11/5, Rangaiah Street,

Ayanavaram, Chennai - 600 023.



Contact this candidate