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Process engineer

Kalamazoo, MI
March 09, 2020

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LinkedIn URL Kalamazoo, MI (Ready to Relocation) (269-***-**-**


* * ***** ** ************ experience in Manufacturing Engineering & Process Engineering at Automotive

8: Manufacturing Industry

0 Worked on Lean Manufacturing, Continuous Process Improvement, Process Optimization, Six Sigma

problem solving, Production

Management, Implementation of Quality Tools and Workplace Standardization CORE COMPETENCIES

0 Software


: MS Word PowerPoint MS Excel (Spreadsheets, Pivot tables, Conditional Formatting) Outlook AutoCAD

PTC Pro-E PTC Creo ANSYS (certified) Solidworks Catia ProModel MS Project SAP ERP Mathcad Tableau


0 Technical


: PPAP APQP ISO 9001 GD&T Time & Motion Study Value Stream Mapping Lean Six Sigma DMAIC

Root Cause Analysis DOE ANOVA KanbanJ IT SMED 5S Kaizen Quality Control KPI EMEA Continuous


0 Soft


: Teamwork Leadership Interpersonal


Problem Solving Decision-making Communication




Sar Konnect Elecktra Pvt Ltd, Nashik, MH, India 07/2016 06/2017 Manufacturing Engineer

0 Contributed to the implementation of the Just in Time production method to increase the inventory

efficiency by approximately 10%

o Conducted quality audits of the production processes to comply with ISO 9001, rectified the production

issues using the SPC methods

0 Assisted in the Production Part Approval Process (level 3) to ensure the service quality, achieving the

client quality requirements

0 Collaborated reduction in changeover time of 25% in the production of din rail clamps for control panels

using SMED technique

0 Used lean manufacturing (Kaizen event) to reduce the production cost of electrical insulators, saved

approximately $5000 yearly

Unitech Engineering Pvt Ltd, Nashik, MH, India 07/2015 06/2016 Process Engineer

0 Introduced and implemented DMAIC problem-solving approach to improve process cycle, increased

production efficiency by 18%

o Deployed Value Stream mapping to reduce the non-value-added activities on a production line, reduced

production wastes by 12%

o Performed Process Simulation using ProModel to analyze the bottlenecks 8: resource utilization,

decreased downtime by 15%

o Assisted in the Process Capability Studies (long term) of automated assembly lines to achieve process

stability 8: production control

0 Monitored Ergonomics Studies using RULA/ REBA to assure the safety of operators and equipment and

align with safety standards

Baja SAE India, Nashik, MH, India 04/2015 02/2016

Vice-captain and Project Manager

0 Led the team of 23 members throughout the process of designing and fabricating of an all- terrain

vehicle for Baja SAE India 2016

o Handled the responsibility of budgeting and scheduling of the process, Generated the detailed project

plan using MS Project

0 Verified the designs of the drive train and brake systems 8: developed fixtures using AutoCAD and CREO

for the assembly process

0 Recommended design modifications to optimize vehicle weight, reduced 931e, carried out PEMEA to

eliminate errors in assembly

Unitech Engineering Pvt Ltd, Nashik, MH, India 02/2015 04/2015 Process Intern

o Executed a time study analysis of TIG welding operation and reduced the lead time by 15% using

Continuous Improvement tools

0 Documented monthly Key Performance Indicators (KPI) reports 8: suggested the necessary changes,

increased productivity by 10%

o Trained 8: led a cross-functional team for 5S awareness event, improved the workplace standardization

and reduced the lean wastes


Grader at Department of Developmental Mathematics, Western Michigan University, Kalamazoo, MI

01/2018 12/2019


0 Lean Six Sigma Green Belt Exemplar Global 8: VarSigma (Credential Id: G201914623) 0 ISO 9001: 2015 Quality Management System Auditor Course Udemy 0 Introduction to Geometric Dimensioning and Tolerancing (GD&T) LinkedIn EDUCATION

Master of Science in Industrial Engineering Western Michigan University GPA: 3.10/4.00 09/2017 12/2019

Bachelor of Engineering in Mechanical Engineering Savitribai Phule Pune University GPA: 3.35/4.00

07/2012 06/2016


ProModel Simulation for minimizing the queues at Valley Dining in case of a sudden increase in visitors

07/2018 08/2018

0 Simulated the process using ProModel software for discrete event simulation and generated detailed

output report for the same

0 Constructed DOE, assessed verification and validation of the model, performed output analysis using

ANOVA Sc Hypothesis testing

0 Suggested some changes to the Valley Dining management to reduce the waiting time of Visitors in the

queue by 50%

Root Cause Analysis Project at Steelcase, Grand Rapids, MI 02/2018 04/2018 0 Participated in GEMBA walk along with the managers and teammates to identify the aws in the process

of inventory audits

0 Designed 5M model of Fishbone Diagram 8: Pareto Analysis to identify potential factors causing

problems during the audit process

0 Prepared 5 why owchart to identify the root cause, used 8D problem-solving approach to improve 8:

sustain the process

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