Sign in

Frontend developer

Pune, Maharashtra, India
November 03, 2019

Contact this candidate




no address available

+1 (Home)

deepakchopade (LinkedIn)




Six Sigma

Lean Manufacturing


English (Full Professional)

German (Limited Working)

Hindi (Full Professional)


C Programmimg

Ansys Workbench 14.0

PTC Creo Parametric 3.0

SAP Production Planning

J.T. O'Donnell on Making Recruiters

Come to You

Deepak Chopade

Manufacturing / Supply Chain Engineer with Project Management skills

Decatur, Illinois


o Time study & Motion study, Quality improvement, Continuous improvement (Kaizen), Lean

Manufacturing and Six Sigma Principals e.g., waste reduction, one- piece flow, SMED

o Line balancing, 5S, Poka-Yoke, Kanban, Process Engineering o DMAIC, PFMEA, Control plan, problem solving by Root cause analysis (Fishbone, 5 WHY,

(SPC), Value Stream Mapping


o APQP, PPAP, VAVE, Gauge R&R Process Flow Chart (PFC), KPI charts, Control documents

o Process Optimization, Developing WIs, SOPs and Quality Gates, JIT

o Welding - submerged arc, MIG, TIG welding, flash butt welding o PTC Creo Parametric 3.0, Solid Works, AutoCAD, Ansys Workbench 14.0

o Minitab, Microsoft Office, MOST (Time Study), MRP- SAP

(Production Planning), C


Caterpillar Inc.

Manufacturing & Supply Chain Engineer

April 2018-Present

Page 1 of 5

Eaton Steel Bar Company

Process Engineer

October 2016-November 2017(1 year 2 months)

Oak Park, Michigan


Cost saving project completed- $120,000/year saving by implementing new tool design and tool holder modification

Improvement in tool change process- brought tool change occurrence from two per shift to 1 per shift by awareness and educating operators, $74,000 per year saving

Resolved biggest customer complaint- business challenge by idea generation and automation

Automation on line completed which replaces robots by conveyor scale. It reduces Robots downtime by 12% and increased overall production. Improve or modify Plant layout to ensure optimum material flow without stoppages

Optimized cutting parameters reliable to both machine and cutting tool, increases overall tool life, also reduces frequency of change of tool Job Responsibilities:

Problem solving related to process, quality, customer complaints by conducting Root cause analysis by using lean tools like 5Why, Fishbone, 8D Conduct Keizen and Pokayoke events on all segments on floor and idea generation by brainstorming

Conduct and audit 5S activity weekly on shop floor and production office Value Stream mapping of production line and workload distribution based on machine capacity

Improve work ergonomics and make it easier for operator, follow EHS and OSHA regulations

Develop and manage capital projects, process improvement projects Develop, maintain production process flow, write Works Instructions & Standard Operating Procedures and follow Good Manufacturing Practices


Calculate the production cost, time involve, existing production resources, human resources.

Conduct Time Study, Motion Study, reduce lead time, work on machine downtime, increase awareness on floor about continuous production without stoppages.

Train and supervise staff on new development process and technology Page 2 of 5

Continuous improvement in manufacturing methods to improve throughput, quality and to monitor and measure progress to target Wheels India Limited - TVS Group

Senior Manufacturing Engineer

February 2014-December 2014(11 months)

Pune Area, India


Assembly plant layout redesign (Autocad) to reduce waiting time for raw material, CT optimized, productivity increased by 40% Lead a team of five engineers in a project on cycle time reduction which resulted in reduction of cycle time from 14.5 sec to 12.5 sec, which has improved productivity by 20% per shift.

Reduction in Setup Time (tool change over time) from an average of 120 min to average of 45min which has improved productivity by 7% per setup through ECRS and JIT technique

Reduction of Minor Losses, Measurement and Adjustment Losses from average 7% to 3%.

Lead a team of four engineers in a project on scrap reduction which resulted in reduction of scrap from average of 18000ppm to 3500ppm which is a saving of more than USD $60000 pa.

Rework reduction from 70000ppm to 8000ppm.

Job Responsibilities

Evaluate current processes for safety, quality, and productivity improvements through the use of continuous improvement activities Component assembly by TIG welding, MIG welding, Resistance Welding such as Flash butt welding

Update and maintain documents include FMEA, Control plan, Process Flow Chart, WIs, SOPs, KPI trends etc. as per ISO / TS 16949. Facilitates smooth functioning of overall production line and increase operational efficiency using One-piece flow, SMED, Time and motion study analysis

Reduced costs incurred in scrap & tool breakage using Root cause analysis

& Corrective Action Plan, inventory management, Conduct Keizen and Pokayoke events for accident prevention

Ensure product quality by implementing quality gates and Statiscal Process Control (SPC)

Coordinate New Product Development project, draw plant layout, process flow chart

Page 3 of 5

Maintain goods, raw material & spare part stock in ERP/ SAP system to ensure no stoppages

Initialization and implementation of continuous improvement ideas Wheels India Limited - TVS Group

Production Supervisor

February 2013-January 2014(1 year)

Pune Area, India

Job Responsibilities

Accomplish results communicating job expectations, planning, maintain discipline on shop floor by enforcing systems, policies, and procedures Evaluate current processes for safety, quality, and productivity improvements through the use of continuous improvement activities Completes production plan by scheduling and assigning personnel; accomplishing work results; establishing priorities; reporting results of the processing flow on shift production summaries.

Maintain quality system by establishing and enforcing organization standards Ensures operation of equipment by calling for repairs; evaluating new equipment and techniques\

Provides manufacturing information by compiling, initiating, sorting, and analyzing production performance records and data

Maintains safe and clean work environment by educating and directing personnel on the use of all control points, equipment, and resources Maintains working relationship with the union by following the terms of the collective bargaining agreement

Resolves personnel problems by analyzing data; investigating issues; identifying solutions; recommending action

Wheels India Limited - TVS Group

Graduate Engineering Trainee

February 2012-January 2013(1 year)

Pune, India

Job Responsibilities

Learn about manufacturing processes in different areas of production, tool room, paint shop, quality assurance, maintenance, plant engineering Learn about documentation related to manufacturing processes such as PFMEA, Control Plan, WI, SOP, APQP, SPC

Assess manufacturing processes for improvements scope and generate ideas for innovation

Recognize problems on production line, find out the solution Page 4 of 5

Poona Divisional Productivity Council

Industrial Engineer Intern

June 2010-January 2012(1 year 8 months)

Pune Area, India


Successfully completed manpower reduction project in TATA Motors

(Marketing) and increased manpower utilization by 14% and thus overall efficiency

Productivity improvement done in VIP Industries by 24% and in Indo Schottle by 18%

Job Responsibilities

To use Optimal manpower, sources utilization for productivity improvement Line balancing, cost estimation, time study by MOST To designs arrangement of machines within plant facilities to ensure most efficient layout.

To negotiate with workers to set up production targets as per ILO standards and final agreement


University of the Cumberlands - Graduate and Online Programs Master of Business Administration - MBA,Project Management(2018-2020) Lamar University

Master of Science (M.S.),Mechanical Engineering(2015-August 2016) Jawaharlal Darda Institute of Engineering & Technology Bachelor of Engineering - BE,Mechanical Engineering(2006-2010) Aided Junier College, Buldana


Aided Highschool, Buldana


Page 5 of 5

Contact this candidate