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QA/QC Inspector (Coating&Mechanical)

Location:
Qibla, Kuwait City, Kuwait
Posted:
October 23, 2019

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Resume:

First /Given Name

:

Adhir Kumar

Family / Surname

:

Mondal

Date of Birth

:

01.09.1974.

Nationality

:

Indian

Profession

:

QC Inspector - Coating & Mechanical

Educational Background

:

B.Com Hons from Calcutta University, Kolkata, West Bengal, India.

Diploma in Mechanical Engineering from Shri Vinayka Institute of Management & Technology, New Delhi, India.

I.T.I. (Govt. of India), Trade - Fitter (2 Years) from ITI Berhampore, West Bengal, India & Apprenticeship 1 Year from Jessop & Co Ltd. Kolkata, West Bengal, India.

Additional Qualifications

:

Certifications:

Welding Inspector (CSWIP 3.1)

Painting inspector (NACE CIP Level 2)

ASNT Level-II (UT,RT,MT,PT & VT)

KOC Coating Inspector approved CTG No.1104

KOC Mechanical inspector approved

PG Diploma Programme in Quality Assurance & ISO 9000.

Memberships: If Applicable

TWI (Welding Inspector Certificate No. 573425)

NACE (Coating Inspector Certificate No. 25359)

Language(s) known

:

English, Hindi, Bengali, Arabic.

Summary of Experiences

:

17 Years.

Welding:

Responsible to ensure all the relevant inspections and test activities that are executed and verified in accordance with the approved ITP, Procedures, WPS & PQR and also the applicable Codes and Standards.

Preparing PWPS, WPS, Matrix and QA/QC relevant documents in order to submit for client approval.

Prepare and witness of procedure qualification record (PQR) and welder qualification test (WQT).

Prepare the weld map for the fabrication of isometric drawings which shall be marked at the appropriate and required shop and field where weld is specified as company symbols.

Monitoring of consumable storage, handling, baking, drying temperature and shielding gas purity certificate review.

Inspection of edge preparation, such as bevel angle, root face, roots gap and surface clean accordance with specification

Monitoring of welding parameters as per WPS, such as Pre heat, Heat input, Technique and others for various welding process (GTAW, SMAW, GMAW, SAW, FCAW).

Inspected dissimilar metal joining such as stainless steel to carbon steel and DSS, Inconel alloy materials

Visual inspection of welded joint profile, throat thickness, surface finish and defects

Effectively witnessed the destructive mechanical tests such as, tensile test, impact test, hardness test, fracture test, etc.

Witness of Hardness Test and Ferrite test.

Witness the removal of defect and rectification as per approved repair procedure.

Conducting and documenting of the quality training to production team, fitters and welders.

NDE

Winess for Ultrasonic testing for weld and material and Ultrasonic Thickness survey of Pipelines (Corrosion), Vessels, Towers, Exchangers, Boilers, Radiant and Conversion Coils of Heaters

Radiography film interpretation

Proper maintenance and storage of repair and accepted films.

Winess for Liquid Penetrant Examination (fluorescent & nonfluorescent)

Witness for Magnetic Particle Examination (Wet and dry)

Witness for PMI test of XRF and OES analysers

Preparation of joints for NDE as per required inspection class.

Offering of joints and organizing the NDE team.

Painting/Coating Inspections:

Painting / Coating Inspection of steel structural works, piping, pipeline, pressure vessels, for internal and external surface.

Preparation, Execution and witnessing of procedure qualification tests (PQT) for Coating.

Monitoring and Inspection of special coating such as external HSS, HBE field application on weld joints and 3LPE mainline coating repair and internal FBE coating and internal surface preparation and painting activity and lining & Gunite application process.

Experience of inspection of External coated FBE 3 LPE and Duel epoxy coating 3 Layer HDPE coating vendor manufacture pipe coating.

Preparation and submission of Procedure, QCP and Method of statement as per the Client’s specification.

Material receiving Inspection and review of Batch Certificate and MSDS,TDS,AG, approved by the company vendor list and material for painting material, abrasives etc. and witness of abrasive demonstration.

Preparation of Pipe book up to NDE clearance in order to prepare for Release for coating.

Control the parameter specified for the Coating in the Procedure and ITP.

Review of calibration of certificate all equipment and instrument and update frequent interval period for IMTE log

Perform visual inspection to ensure surface free from oil, grease or any other contaminants, Mecahnical damage, etc.

Witness/check Pipe surface temperature, dew point temperature, ambient temperature & relative humidity.

Witness all surface preparation abrasive cleaning ensures the following as per ISO, BSEN, NACE, SSPC standard.

Perform surface profile measurement by using testex tape & surface profile gauge

Check the dust level as per international standard.

Perform to checking surface soluble contamination level with chloride test kits.

Inspection of surface preparation, blast profile for items released for painting

Inspected Coating material used and shelf life and pot life, induction time.

Monitoring and witness of mixing and application of paint as per TDS and project painting system.

Witness visual inspection of each application of primer to finish coat.

Witness and perform WFT and DFT measurement and ensure that it is within the range specified.

Witness adhesion test (Pull of adhesion/X Cut/hutch cut) as per coating specification.

Witnessing the holiday test of low and high voltage for internal and underground pipeline

Compiling painting / Coating reports for the field weld joints for preparing Release for Lowering for Client’s clearance for lowering.

Up-dating Painting Inspection reports.

Reporting non-conformances and follow up for corrective action.

Material Inspection:

Preparation of MAR and MIR to submit for client approval

Receiving Inspection for material pressure parts and non-pressure parts paint material and abrasive material review of the Test certificate and associated documents approved by the company vendor list, Specfication and as per code/standard.

Inspected the pressure parts and non-pressure like Processing pipe,Flow line pipe,Steel stracture,wrought material,forged material on appearance surface, and heat number, length, width, material thickness physically verified against code & standard, MTC, MIR, And Storage condition,Proper supports If any paint or weld consumable room temperature,Humidity condtion

Monitoring and documentation of traceability of the materials.

Mechanical/Shop Inspections (Valves, Pressure Vessels/Tanks,

Liner Hangers, Piping, Pipelines):

Relevant International codes and standards, AWS, ASME (BPV), ASME (B series), ASTM, API, NACE, SSPC, ASTM, ISO and company specification familiar for KNPC, KOC standard.

Inspcetion for fabrication and erection of heavy structural steel, process piping, storage tank, pipeline and pressure vessels as per drawing.

Review of P&ID, GA drawings and isometric, plan and support drawings.

Fit-up Inspection for piping shop and field.

Vessel fit-up inspection for shell long and circumference seam, nozzle fit-up inspection, Final dimension inspection, internal attachment fit-up inspection,

Monitoring of PWHT and review of its charts

Gate Valves, Globe Valves & Check Valves pressure test of shell test, Back seat, seat test with water medium and Seat test with Pneumatic Inspection.

Prepare the hydro test pack, Punch List and approval for piping and pipeline pre commissioning on all aspects.

Monitoring for the pipeline Hydro Testing pertain cleaning, gauging, hydro testing, dewatering, swapping and drying.

Prepared process piping pressure test package and witnessed the Hydrostatic and pneumatic testing.

Review all types of process documentations required for fabrication, erection and commissioning, etc.

Others:

Attending internal project progress meeting and client weekly meeting.

Issuing RFI (Request for Inspection) on daily basis to arrange daily inspection at site with the Client.

Reporting non-conformances and follow up for corrective action.

Prepare and submit QC Dossier and IRN issue for the final dispatch of the production and review of the MRB.

Details of Experiences:

TUV Rheinland, Kuwait from Jan 2017 to Till Now :

Period

From: July 2019

To: Till Date

Company

:

Dodsal/Hi Tech/Q80 Valves Industries, Kuwait.

Position

:

QC Inspector (Coating & Mechanical)

Functions & Responsibilities

:

New Gathering Center GC-31 at North Kuwait (KOC Project).

Mechanical Works: Material Inspection, Hydro Test, Pneumatic Test of Gate Valves, Check Valves, Globe Valves, Making IRN.

Coating Works: Surface Preparation, Profile Check, Dust Level check, Chloride Check, Coating thickness Check of External surface of Valves as per coating system KOC-P-001, A1-1.

Period

From: Feb 2019

To: June 2019

Company

:

KCCEC/Bader Al Mulla/AL HAMAD & SONS, Kuwait.

Position

:

Coating Inspector

Functions & Responsibilities

:

Upgradation of Gas & Condensate Network at South Kuwait (KOC Project).

Activities: Surface Preparation, Profile Check, Dust Level check, Chloride Check, Coating thickness Check of External surface of Pipes, Pig Launchers & Receivers, Pipe Supports, Structures etc. as per coating system KOC-P-001, A1-1 & A2-1, HBP for Field Weld Joints as per KOC-P-004, Pt. 9.

Pipe Sizes: 2’’ to 42’’ dia.

Period

From: Jan 2018

To: Jan 2019

Company

:

CCC/NCC, Kuwait.

Position

:

QC Inspector (Coating & Mechanical)

Lower Fars Heavy Oil Development Program (LFHO), Phase-1, Kuwait (KOC Project).

Functions & Responsibilities

:

Pipe line Project: Mechanical: Joint fit-up, tie-in fit-up, Weld Visual Insp, NDT, Hydro Test, Lowering, Pig Cleaning and Gauging,

Coating: Heat shrink Sleeve (HSS) field joint coating application of external girth Weld, HBP Coating for 5D Bends, External Coating for Pipe Supports & Structures.

Pipe Sizes: API 5L, 2‘‘ to 48‘‘ dia.

Period

From: Jan 2017

To: Dec 2017

Company

:

Dodsal/NCC.

Position

:

Coating Inspector

Functions & Responsibilities

:

Effluent Water Treatment and Injection Plant (EWTIP), at NK, KOC Project.

Coating: Surface Preparation, Profile Check, Dust Level check, Chloride Check, Coating thickness Check of Internal & External surface of Pipes, Pipe Supports, Structures etc. as per coating system KOC-P-001, A1-1 & A2-1, HBE, FBE, HBP, Internal PHE Coating etc.

Pipe Sizes: 1’’ to 48’’ dia.

KDDB Construction & Contracting Co. WLL, Kuwait from Aug 2015 to Sep 2016

Period

From: Aug 2015

To: Oct 2016

Company

:

KDDB Construction & Contracting Co. WLL, Kuwait

Position

:

QC Inspector – TSA Coating

Functions & Responsibilities

:

Clean Fuels Project (CFP), KNPC, Kuwait.

Coating: Surface Preparation, Profile Check, Dust Level check, Chloride Check, Coating thickness Check of External surface TSA Coating of Pipes, Vessels, Pipe Supports, Structures etc.

Heavy Engineering Industries & Shipbuilding Co. (HEISCO), Kuwait from Dec 2004 to June 2015

Period

From: Dec 2014

To: July 2015

Company

:

Heavy Engineering Industries & Shipbuilding Co. (HEISCO)

Position

:

QC Inspector - Welding

Functions & Responsibilities

:

TGTU- 99, KNPC, Piping Project. Cont: SAMSUNG.

Piping Project Mechanical: Joint fit-up, Dimensional Check, Weld Visual Insp, NDT- PT, MT, UT, RT, Hardness, PMI of SS pipes, Hydro Test etc.

Period

From: Apr 2013

To: Oct 2014

Company

:

Heavy Engineering Industries & Shipbuilding Co. (HEISCO)

Position

:

QC Inspector - Welding

Functions & Responsibilities

:

WARA Pressure Maintenance Project, Cont: GS E&C. PMC: WORLEY PARSONS.

New Tank Construction Project Activities: Joint fit up, Dimensional Check, Weld Visual Inspection of Tank Bottom Plates Long Seam & Short Seam Joints, Bottom to Shell Circumferencial Joint, Shell Horizontal & Vertical Joints, Shell to Roof Plate, Roof Plate Long Seam & Short Seam Joints, Bottom Sump, Shell & Roof Nozzles & Manway, Clean Out Door, Ladders & Platforms, Pipe Supports, NDT- PT, MT, UT, RT, Hardness, Picking-Banding-Roundness Check of Shell, Hydro Test, Roof Leak Test etc.as per Specification API 650.

Period

From: Feb 2012

To: Mar 2013

Company

:

Heavy Engineering Industries & Shipbuilding Co. (HEISCO)

Position

:

QC Inspector – Welding & Coating

Functions & Responsibilities

:

Building New Booster Station BS 171 at West Kuwait. Cont: SAIPEM, PMC: WORLEY PARSONS.

Piping & Tank Construction Project Activities: Mechanical: Joint fit up, Dimensional Check, Weld Visual Inspection of Tank Bottom Plates Long Seam & Short Seam Joints, Bottom to Shell Circumferencial Joint, Shell Horizontal & Vertical Joints, Shell to Roof Plate, Roof Plate Long Seam & Short Seam Joints, Bottom Sump, Shell & Roof Nozzles & Manway, Clean Out Door, Ladders & Platforms, Pipe Supports, NDT- PT, MT, UT, RT, Hardness, Picking-Banding-Roundness Check of Shell, Hydro Test, Roof Leak Test etc.as per Specification API 650.

Coating: Surface Preparation, Profile Check, Dust Level check, Chloride Check, Coating thickness Check of Tank Internal & External surface, Coating for Pipe Supports, Structures etc as per Projects specification.

Period

From: Jan 2011

To: Jan 2012

Company

:

Heavy Engineering Industries & Shipbuilding Co. (HEISCO)

Position

:

QC Inspector - Welding

Functions & Responsibilities

:

Installation of LSFO FG and Gas Oil Pipeline from MAA to Subiya And Doha Power Station (Tank & Pipeline Project), Project No.45582, Cont: HYUNDAI, PMC: FLUOR.

Activities: Joint fit-up, Dimensional Check, Weld Visual Insp, NDT- PT, MT, UT, RT, Hydro Test etc.

Period

From: Mar 2010

To: Dec 2010

Company

:

Heavy Engineering Industries & Shipbuilding Co. (HEISCO)

Position

:

QA/QC Inspector- Mechanical

Functions & Responsibilities

:

Building New Booster Station BS-160, Cont: SAIPEM, PMC: WORLEY PARSONS, Contract no. 37472. New Tank Construction Activities: Joint fit up, Dimensional Check, Weld Visual Inspection of Tank Bottom Plates Long Seam & Short Seam Joints, Bottom to Shell Circumferencial Joint, Shell Horizontal & Vertical Joints, Shell to Roof Plate, Roof Plate Long Seam & Short Seam Joints, Bottom Sump, Shell & Roof Nozzles & Manway, Clean Out Door, Ladders & Platforms, Pipe Supports, NDT- PT, MT, UT, RT, Hardness, Picking-Banding-Roundness Check of Shell, Hydro Test, Roof Leak Test etc.as per Specification API 650.

Period

From: Feb 2009

To: Feb 2010

Company

:

Heavy Engineering Industries & Shipbuilding Co. (HEISCO)

Position

:

QA/QC Inspector- Mechanical

Functions & Responsibilities

:

Modification in Tank Vapor System, Crude Tank Filling, Pipe Work and Reconstruction of Tanks at SEK GC’S, Contract No. 25472, PMC: FLUOR.

Activities: Joint fit-up, Dimensional Check, Weld Visual Insp, NDT- PT, MT, UT, RT, Hydro Test etc.

Period

From: July 2008

To: Jan 2009

Company

:

Heavy Engineering Industries & Shipbuilding Co. (HEISCO)

Position

:

QA/QC Inspector- Mechanical

Functions & Responsibilities

:

Replacement of 9 Crude Oil Filling Lines, Cont: DAELIM, PMC: FLUOR, Contract No. 33851.

Activities for Piping Works: Joint fit-up, Dimensional Check, Weld Visual Insp, NDT- PT, MT, UT, RT, Hardness Check, Hydro Test etc.

Period

From: July 2006

To: May 2008

Company

:

Heavy Engineering Industries & Shipbuilding Co. (HEISCO)

Position

:

QA/QC Inspector- Mechanical

Functions & Responsibilities

:

GC-28 Capacity Expansion for Compression and Medium Crude Processing Project, Cont: Tecnicas Reunidas, PMC: FLUOR.

New Tank Construction & Related Pipelines Activities: Joint fit up, Dimensional Check, Weld Visual Inspection of Tank Bottom Plates Long Seam & Short Seam Joints, Bottom to Shell Circumferencial Joint, Shell Horizontal & Vertical Joints, Shell to Roof Plate, Roof Plate Long Seam & Short Seam Joints, Bottom Sump, Shell & Roof Nozzles & Manway, Clean Out Door, Ladders & Platforms, Pipe Supports, NDT- PT, MT, UT, RT, Hardness, Picking-Banding-Roundness Check of Shell, Hydro Test, Roof Leak Test etc.as per Specification API 650.

Period

From: Dec 2004

To: June 2006

Company

:

Heavy Engineering Industries & Shipbuilding Co. (HEISCO)

Position

:

Piping Foreman

Functions & Responsibilities

:

HEISCO, ICD Mina Abdulla Workshop, Kuwait.

Activities for Project Works (KOC & KNPC): Arrangements for Piping, Vessels, Tanks, Supports Fabrication, Welding, NDT, Inspections for Clients etc as per projects Drawings & Specifications.

Period

From: June 2003

To: Oct 2004

Company

:

Offshore Infrastructures Ltd., Mumbai, India.

Position

:

Piping Supervisor

Functions & Responsibilities

:

Navi Mumbai, India.

Activities for Offshore Project Works: Arrangements for Piping, Supports Fabrication, Cutting, Grinding, Welding, NDT, Inspections for Clients etc as per projects Drawings & Specifications.

Period

From: Oct 2001

To: Apr 2003

Company

:

Gopinath Engineering Co. Pvt. Ltd, Mumbai, India.

Position

:

Pipe Fabricator

Functions & Responsibilities

:

BPCL Site, Mumbai.

Fabrication Activities in BPCL Plant: Cutting, Grinding, Bevel Preparation, Fit up, Deimension check of Piping as per Plant Isometric Drawings of Piping works.

Period

From: July 1999

To: July 2001.

Company

:

Jessop & Co (India) Ltd., Kolkata, Dum Dum Work shop, India.

Position

:

Mechanical Fitter

Functions & Responsibilities

:

Activities in Mechanical Workshop: Fit up of Equipments like Cranes, Railway Bogies, Key Making, making alignments, Grinding, cmpplete fit up & final chec as per Plan & Isometric Drawings.

Personal Details: Passport No. J4437066, Place of Issue: Kuwait, Date of Issue: 15.12.2010, Valid up to: 14.12.2020,

Visa: Transferable, having India & Kuwait Driving License.



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