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Construction And Commissioning Manager With 37 Years Experience

Location:
India
Salary:
8000
Posted:
October 13, 2019

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Resume:

HEMA KRISHNA KOSARAJU A-***, Vertex, Brundavan Colony,

Sr Project Manager for Oak Brook Nizampet Road, Kukatapally, Hyderabad

Email : adaktk@r.postjobfree.com

Mobile :- +968-********

Personnel Profile

38 years experience in EPC Power Projects (Fossil Fuel/OCGT/CCGT) Project Management, Review engineering, Construction/Commissioning with strong I&C Background. Hands-on experience in Erection/Commissioning of Power Projects Process Control Systems includes water treatment Plants and Desalination Plants

Strong in Pre-Commissioning, Commissioning and start-up activities including Preparation of Procedures, Dossiers and Turn Over Packages for Large coal fired boilers includes supercritical and CCPPs & OCGTs.

Review Engineering, Installation and Commissioning of Control & Instrumentation Systems

Strong Pre-commissioning/Commissioning experience in overseeing large Coal based projects including super critical thermal projects, OCGT and CCGT. Possess in depth knowledge of construction practices and regulatory compliant issues. In depth experience in review and evaluate Bid Documents, estimation costs, negotiate contracts, lead cross functional Project teams, Co-ordinate activities effectively with concerned agencies/stake holders pertaining to scope and time lines to complete Projects as per plan and within budget.

Had experience with Ansaldo GT26/Siemens SGT 4000F/Toshiba/GE 9E/9FA Turbines

Interpersonal Communicator with proven abilities to manage diverse groups

Core Skills

Certified PMP from PMI/USA

Review Engineering of I&C systems

Commissioning of large coal fired power projects

Site Construction Management for Large sized Power Projects

Construction of BOP systems, Fire Alarm/Detection systems, HRSGs and GT/STG systems including auxiliaries

Hands-On experience in I&C systems installation/Commissioning includes DCS, PLCs, Control Valves, SWAS,

CEMS and VMAS

Handled large number of construction workforce

Contract/subcontract Management, Interface Management, Change Order Management

Team Building, Leadership

Compliance to local Regulatory issuances

Fully conversant with Construction Practices and standards/codes. HSE Management

Develop and Deliver Progress Reports to internal/external stake holders

Professional Experience

Acwa Power Muscat Aug 2017 – Till Date

Project IPP- 1500 MW (4 GTs and 2 STGs) at Oman /Ibri

Position: Site Construction Manager

Responsibilities: -

Pre-commissioning/commissioning/start up activities for CCPP

Overall supervision of CMEI activities of BOP systems pertaining to water treatment Plant, Compressed Air system, CCW system, Fuel Oil, Natural Gas, Nitrogen generation, HVAC systems, Fire Alarm & Detection systems and GT/STG systems

Regular follow up with EPC and their consultants and client consultant for timely delivery of Engineering Deliverables

Co-ordinated with Chinese EPC Contractor SEPCO3 and their subcontractors for timely/sequential delivery of OEM supplied equipment and interacted with Client’s Consultant OPWP for speedy approval of Drawings.

Responsible for attending Project Review Meetings and Preparation Monthly Progress Reports

Identified Critical issues at each stage of Project affecting schedules, rising red flags on most critical issues

Instrumental in speedy completion of the Project through continuous interaction with EPC/Sub contractors and Consultants

Performed in-Progress and Post installations inspections required for Mechanical Completion, Pre-commissioning Start-up & Commissioning of Process systems.

Reviewed and approved installation/commissioning procedures, Method Statements, ITPs, TOP Documentation

Co-ordinated with External agencies like Natural Gas supply and Water supply departments

Responsible for issue of NCRs/Site Observation Reports to EPC on the non-conformities/observations observed at site during inspections

Conducted regular HSE meetings, HSE audits and issued SORs pertaining to Safety non-conformities

Responsible for review of Hazop Studies, Risk Matrix Hazop Analysis and taking additional safeguards/control measures as applicable

Responsible for implementation of PTW systems

Marbu Contracting Co, Qatar: Oct 2015 to March 2017

Project Construction of Substation/Cabling Projects

Position Construction Manager

Responsibilities: -

Construction of Mechanical, Electrical and Cabling Projects ( Power Distribution) of KHARAMA involves of Construction schedules, Resources Mobilisation Plans.

Responsible for setting up and execution of Project Plans, Resources, Manage Implementation schedule, scope changes, and Manage Quality and safety systems for compliance, Manage Project Budgets,

Preparation of Construction Methodologies, Field QA/QC Plans & HSE Plans. Review of Quality/Safety systems for compliance with Project specs requirements.

Preparation of Pre-Commissioning/Commissioning schedule

Conducting Progress review meetings with sub contractors, Attending Review meetings with Client. Track of scope changes and obtaining change orders from client.

Conducting Safety Meetings, Safety awareness Programmes, Safety Audits

Alghanim International, Kuwait: June 2013 to Oct 2014

Projects handled OCGT Projects (Siemens 4000 F) at AZZOUR & Sabiya.

Position Engineering /Site construction Manager

Responsibilities: -

Reviewed Design Basis Reports, P&IDs, Flow Sheets, lay out Drawings, Process Control Write Ups, Preparation of Technical Specs for BOP systems, Technical Evaluation of Vendor Bids, and finalization of sub contracts in co-ordination with Supply and Chain Management.

Preparation of Dossiers, manuals, Procedures, TOP Documentation, Commissioning of process systems of BOP, GT and Auxiliaries, Fire Alarm systems, Gas Analysers

Reviewed Detailed engineering drawings like Drive Lists, Instrument lists, I/O lists, Cable Schedules, Cable Tray Lay outs, Hook ups, Control Room lay- outs etc.

Conducted regular Meetings with Engineering Consultant through Conference Calls

Instrumental in Timely submission/obtaining of approvals from MEW

Coordinated with Suppliers/Vendors resolve technical queries and follow up till delivery of equipments to site.

Interface Management with other systems

Interacted with customers/consultants for expediting approvals for timely completion of Engineering & Construction activities. Interaction with Client's Engineering, Construction staff on regular basis.

Supporting sites by providing them with required technical/contract documents

Field Engineering

Reviewed installation/commissioning procedures/FAT Procedures for all BOP Process systems/Fire Alarm Systems and obtained MEW Approvals

Managed Project Scope, Design Changes, Change Orders & Project Documentation, Procurements, Vendors/ sub -contractors.

Attended Project Review Meetings

Supported Field Quality Dept for QA/QC Documentation.

Fichtner Consulting Engineers Sep 2012 to May 2013

Projects handled: - APGENCO (800 MW Super critical)- EPC/ BOLIER ALSTHOM & TURBINE FROM MHI

ILFS/Cuddalore (2 x 660 MW Supercritical) –EPC SEPCO III

GSEB/Dhuvaran, Gujarat/India (375 MW CCP- GT SGT5 4000F/ST-SST53000)

Position: - General Manager- PMC Services (Construction)

Responsibilities: -

Responsible for PMC Services, and review of commissioning procedures, FAT Procedures, Mechanical Completion Documentation, O&M manuals

Review of Engineering Deliverables. Preparation of Construction Methodologies, Field QA/QC Plans & HSE Plans.

Review of Quality/Safety systems for compliance with Project specs requirements. Review of Hazop study /Risk Matrix

Preparation of Project Status Reports, Attending Monthly Review meetings

Managed Project Scope, Design Changes, Change Orders & Project Documentation,

Tata Projects, Hyderabad JAN 2009 TO Oct 2012.

Projects handled: - APGENCO: - 2 X 800 MW Super Critical Power Project

Maharashtra Genco: - 2 x 500 MW Sub Critical Power Project

Pioneer Power Project: 1 x 380 MW CCPP (GE Machine)

Position: - AGM -Power Projects construction

Responsibilities: -

Preparing lists of Technical Deliverables, inputs, outputs & Interfaces

Review engineering: - Design Basis Reports, P&IDs, Flow Sheets, lay out Drawings, Process Control Write Ups, Preparation of Technical Specs for BOP systems, Technical Evaluation of Vendor Bids, and finalization of sub contracts in co-ordination with Supply and Chain Management. Preparation of detailed engineering drawings like Drive Lists, Instrument lists, I/O lists, Cable Schedules, Cable Tray Lay outs, Hook ups, Control Room lay outs etc.,

Reviewed C&I systems drawings like DCS Configuration drawings, Design Basis Reports, Control Philosophies, Logic Diagrams, Fire Alarm system lay outs, Schematics, Loop Drawings.

Reviewed Data Sheets for field instruments, SWAS, Gas Analysers, VMAS, control valves, Security & Survival System, Fire Alarm Systems. Reviewed installation/commissioning procedures/FAT Procedures for all BOP Process systems.

Commissioning of BOP systems, Boiler Controls, TG Auxiliaries and Fire Alarm Systems

Identifying technical risks and their impact on the project and taking action plans to mitigate their effects,

Project Management: - Project Plan, Establishing Implementation Methods

Managed Project Scope, Design Change Requests, Change Orders. Contractor/Sub-contractor Management

Preparation of Site Protocols for installation/Commissioning and As-built Drawings.

Preparation of safety procedures, safety manuals.

ETA, Dubai: - Sep 2006 to Dec 2008

Projects handled: - Jebel Ali “L “Station, Dubai: DEWA 750 MW Combined Cycle Power Project.

Position: Project Construction Manager

Responsibilities: -

Commissioning/ Construction of Desalination Plant includes sea water intake/outfall, Multistage Flash Desalination Units, Blending Plant, Potable water reservoir and potable water export piping systems

Commissioning /Construction of 750 MW Combined Cycle Power Project of DEWA, responsibilities includes preparation & execution of Project Plans, Allocation of resources, Manage Construction Schedule, scope changes, and Manage Quality and safety systems for compliance, Manage Project Budgets, timely invoicing

Post erection inspections required for Mechanical Completion, Pre-commissioning Start-up &

Commissioning of Process systems

Facilitator for Project Teams for interacting with Sub Vendors, Clients, Consultants.

Preparation of Project Status Reports, Attending Monthly Review meetings, Tracking Excess

Claims/ Change Orders.

Larsen & Toubro Ltd: July 2005 to Aug 2006

Project handled Revamping Off shore Platforms of ONGC

Position: Construction Manager- Oil & Gas Projects (Offshore Jobs)

Responsibilities: -

Coordinated with the Design department for expediting design drawings, data sheets and other technical specifications.

Review of control system configuration drawings, data sheets, function design specifications, I/O assignments, Control Write ups, Logics, FAT Procedures, Erection/Commissioning Procedures

Preparation Purchase Specs, obtaining Client approval. Preparing RFQS; reviewing meetings with customers & sub-suppliers.

Prepare Project Plan, Identify and assign resources, Manage Project Schedules within budgeted cost and time, Manage Change Orders, manage contractual claims and variations. Responsible for field construction at offshore with a workforce of 400 persons operating from a Vessel. HSE Management, Conduct Review meetings, Safety Audits and safety documentation.

Achievements: Completed revamping jobs in a record time of 6 months at offshore without having any long shut down.

Hyundai Engg & Construction: - April-2004 to June 2005

Project: - Libyan Govt Gas Project (Rewarded for best performance)

Position: - Commissioning Coordinator

Responsibilities: -

Responsible for Start -up and commissioning activities after completion of Mechanical erections.

Preparation Pre-commissioning and commissioning Dossiers, Operating Manuals pertaining to process systems like Water Treatment Plant, Compressed Air system, Nitrogen Generation plant, Natural gas treatment, Fire and Gas system and C&I Systems of 2X175 MM SCFD Dry Gas Plant. Managed safety and PTW systems at site

Achievements: Obtained Customer approvals for precommissioning and commissioning manuals in time (4 months)

Tata Projects Ltd., Hyderabad Dec’00 - Apr’04

Projects Handled: - 2x210 MW (ANSALDO ENERGIA) Lignite fired Power Project

Position: - Site Construction Manager-POWER

Responsibilities: -

Responsible for review of all BOP systems engineering (Design basis reports, Process write ups, Flow sheets, P&IDs, Lay outs etc) and C&I systems design and engineering.

Erection, Pre- commissioning and Commissioning of BOP systems, Boiler and Turbine systems pertaining to Captive Power Projects of HZL, ACC WADI and 2 x 210 MW NLC thermal Power Project.

Achievements:

Awarded High Performer Award for the best suggestion submitted in minimizing construction period

Civilco, Muscat Oct’98 - Oct '00

Projects handled: - PDO Power Projects and Chlor- Alkali Project at Sohar.

Position: - Project Engineer

Responsibilities: -

Support to Planning Dept in Preparation Construction Plan, Plan, Assign and deploy resources.

Organizing Manpower, Prepared Pre-Commissioning/Commissioning schedule,

Co-ordinated with Design consultants/Head Office for timely release of Drawings.

Conducted Progress review meetings with sub contractors, Attending Review meetings with Client. Track of scope changes and obtaining change orders from client.

Conducting Safety Meetings, Safety awareness Programmes, Safety Audits

PT Grama Bazita, Jakarta Aug’97 - Sep ’98

Projects handled: - 350 MW Power Project at Sumatra Island / Indonesia

Position: - Site Manager

Responsibilities: -

Erection and commissioning of BOP systems includes Water treatment, Air compressor, Fuel Oil, Fire Fighting, Cooling water systems, Compressed Air systems, I&C systems for Boiler, Turbine and auxiliaries. Erection & Commissioning of SWAS, Flue Gas Analysers

Sub -contractor Management

Preparation of Project Status Reports, Attending Monthly Review meetings, Tracking Excess

Claims/ Change Orders.

Project close out Documentation

Safety walk downs, Meetings, Awareness Programmes, Safety Audits

ECC (L&T), Bombay: - Jun’87 to Jul’95

Position: - Senior Project Engineer-Power Projects

Responsibilities: -

Proposal Engineering, Preparation of Bids for 210 MW Power Projects

Preparation of Contract Specifications, Bid Documents for New Bids

Preparation of Conceptual drawings like Flow Sheets, Control Philosophies, BOQ etc for offshore C&I systems

Erection and commissioning of C&I Systems for Captive Power Projects and 210 MW Coal based Projects.

Siemens Ltd, Bombay: - Jan’81 to Jun’87 & June 95 to Aug 97

Major Projects Handled: - NTPC Ramagundam- 3X200 MW /NTPC Singarauli 2 x 500 MW

Essar Power Hazira- 515 MW Combined Cycle (GE Frame 9 E Machines)

Position: - Site- in- charge-Power

Responsibilities: -

Preparation Construction Plan, Plan, Assign and deploy resources, Identify Critical paths.

Organizing Manpower to fulfil the Construction, commissioning schedule and assess the available resources and possible constraints in the execution.

Pre-Commissioning/Commissioning schedule, sequence, and priority systems, sub-systems as per process requirements and construction status. Handled Erection, Testing and Commissioning of Process Plant systems

Co-ordination with Design consultants/Head Office for timely release of Drawings.

Conducting Progress review meetings with sub contractors, Attending Review meetings with Client.

Conducting Safety Meetings, Safety Awareness Programmes, Safety Audits

Instrumentation Ltd, Kota: - Oct 1978 to Jan 1981

Major Projects Handled: - MSEB-Bhushaval (2 x 210 MW Coal Fired)

Position: - Erection Engineer -Power Projects

Responsibilities: -

Handled Erection, Testing and Commissioning of Instrumentation systems pertaining to 210 MW Power Projects.

Had hands on experience in erection/commissioning of process instruments for SG, TG and BOP areas.

Academics: -

Diploma in Mech Engineering

B.S Engineering from Kensington University (Distance Education), California

PMP Certification from PMI, USA.

Personal profile

Date of Birth 15/08/1957

Marital Status Married

Passport validity up to 20 June 2023

Current Salary 10000 USD + Accommodation + Transport

Salary expected Reasonable, can be mutually agreed up on

Time required joining Can be discussed and agreed up on



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