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Instrumentation Engineer

Location:
Chennai, Tamil Nadu, India
Posted:
January 07, 2020

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Resume:

SIVARAJ G

Indraprasth Apartment

Patel Colony, Jamnagar Mobile: +917*********

Gujarat – 361008 E-Mail: ada8bj@r.postjobfree.com

PROFILE SUMMARY

Instrumentation Control Engineer with 9+ years of experience in Petrochemical, Refinery and Power Plant

Expertise in project management involving Planning, Testing, commissioning and Maintenance of wide range of automation systems

Proficient in carrying out Instrumentation activities and enhancing operational effectiveness of equipment

Adept in planning preventive & predictive maintenance schedules to enhance operational efficiency

An effective communicator with honed interpersonal, problem solving and analytical skills

CORE COMPETENCIES

Looking after selection, Installation, configuration & calibration of Advanced Instrumentation Systems as well as programming of the Controllers

Expertise in Loop Checking of Various Automation Systems in Petrochemical/Refinery & Power Plant

Logic Checking, Configuring of I/O’s for various instruments in DCS and PLC

Effective support for the flawless manufacturing and normal operational activities through planning and execution of maintenance activities based on Risk & Reliability Maintenance techniques

Providing post-implementation, enhancement & maintenance support to client requirements

Monitoring commissioning of process control equipment for smooth operations

Evaluating instrumentation designs on a regular basis, performing design reviews and participating in team meetings

ORGANIZATIONAL EXPERIENCE

Reliance Industries limited, As a Manager (Sep 2015 – Till)

Project: SEZ Refinery-J3-PX4, Jamnagar

The plant will use Full Range Reformate from SEZ Plat former as feed stock and is designed to produce 2216 KTA of Paraxylene and 528 KTA of Benzene

Project: DTA -Delayed Coker Plant, Jamnagar

The Plant is designed to produce 220 kBPSD of Coker and other products of Fuel Gas, LPG, LCN, HCN, LCGO and HCGO

Key Result Areas:

Execute Instrumentation Maintenance tasks of DCS,PLC, Analyzers & Field Instruments with quality

Review maintenance activities, and prioritize critical jobs. Carry out scheduled and chance based maintenance of instrumentation equipment

Ensure compliance to standards, procedures and best practices

Conduct regular Troubleshooting and root cause analysis

Carry out risk assessment and adhere to all the safety norms in routine and shutdown jobs.

Execute Preventive Maintenance schedules and Maintain the records

Carry regular LLF visits in the plant to identify potential failures

Working experience of SAP & related technology platforms

Execution of FAT for DCS/ESD marshalling panels & System cabinets. Involved in Panel Visual inspection, IO checks, DCS System cabinet checks, FF segment check and Serial link check for package items

Material inspection and clearance at yard, SAP Material Management for purchase requisitions, coding of the spare parts

Study & review of Technical Specifications, Datasheets for various Field Instruments like transmitters, Flow, Level, Pressure, Temperature Elements, Control Valve, On-Off valve and MOV

Instrument Installations, Calibrations, Loop checking,Valve stroke check, Hydro-test and Motor operated valves functional check (Rosemount/Emerson,Krohne,E+H,ABB,VEGA,Honeywell, Foxboro, WIKA,Pyro electric, Fisher,Mesto,Tyco,Masonelian,AUMA,Rotork etc.)

Trouble Shooting of Field Instruments using HART Field Communicator (HART 375&475)

Knowledge on FF configuration, Troubleshooting for Foundation filed bus and HART instruments

Participated in Cause & Effect checks with operations

PLC/DCS logic Checking & trouble shoot the Control related issues

Knowledge on Machine condition monitoring system(MCMS)Characteristics/response check for vibration probes (BENTLY NEVADA 3500)

Participate in MCC interface loop check and Drive checks with electrical

Review of DCS/ESD/PLC System/marshalling Panel layout drawing, BOM, Wiring diagram, Power distribution and control System architecture drawing

Review of DCS/HMI graphics with operation department

Review of Instrument Index,IO list and PLC, DCS & ESD I/O allocation

Attended daily & weekly meetings with the other disciplines to discuss field related problems

Shutdown Jobs:

Major Flawless Shutdown in Reliability jobs, Revamp jobs and Management of Change (MOC) in Safety Shutdown jobs of Delayed Coker Unit

Participated in Safety Shutdown jobs of Diesel Hydrotreater Plant and Crude Plant

BGR Energy Systems Ltd, As an Instrumentation Engineer (Sep 2011 –Jan 2015)

Project: Kalisindh Thermal Power Plant unit (2x 600MW)

Client: RRVUNL, Government of Rajasthan

Troubleshooting and Maintenance of Continuous process instrumentation of Boiler & BOP plant

Reviewing of drawings/documents like P&ID’s, Instrument Data sheet, I/O list,Loop diagrams, wiring diagram, Cable Schedule and Hook up

Preparation of Cable Schedule, I/O list, GA and wiring drawing

Erection of Control panels, Junction boxes, Cable trays

Installation, Calibration and Loop Checking of all kinds of instruments used for Pressure, Level, Flow & Temperature measurements (Rosemount, Honeywell, Foxboro, WIKA,Pyro electric make)

Calibration, Commissioning of various types of Control Valves, Motor operated valves, On-Off valves, Solenoid operated valves (Fisher,Mesto,Tyco,Masonelian,AUMA,Rotork)

Testing of Rotary instrumentation like BENTLY NEVADA 3500 Vibration Monitoring systems like Axial/Radial Vibration Sensors by using of Micro meter / TK-3e Calibrator

Trouble Shooting of Field Instruments using HART Field Communicator (HART 375&475)

PLC/DCS logic Checking & trouble shoot the Control related issues

Participate in MCC interface loop check and Drive checks with electrical

Doosan Heavy Industries Ltd, As an Instrumentation Engineer (July 2009 – Jan 2011)

Project: JEBEL ALI ‘M’ Power and Desalination unit (2000MW)

Client: Dubai Electricity of Water Authority (DEWA) UAE

Study & review of Technical Specifications, Datasheets for various Field Instruments like transmitters, Flow, Level, Pressure, Temperature Elements, Control Valve, On-Off valve and MOV

Responsible for system integration of startup, Loop checking, commissioning and troubleshooting of Balance of the plant

Calibration and Loop Checking of all kinds of instruments used for Pressure, Level, Flow & Temperature measurements

Calibration, Commissioning of various types of Control Valves, Motor operated valves, On-Off valves, Solenoid operated valves (Fisher,AUMA,Rotork)

Trouble Shooting of Field Instruments using HART Field Communicator

PLC/DCS logic Checking & trouble shoot the Control related issues

Participate in MCC interface loop check and Drive checks with electrical

ABT Industries Ltd, As an Instrumentation Engineer (Jan 2009 –July 2009)

Executing routine maintenance of Process Plant and monitoring the activities of various units

Planning & Co-ordination with plant in charge of the respective plant

General maintenance and trouble shooting of Process control instruments

Maintain the records, History & Drawing updating

Material arrangement of routine & Shutdown maintenance

SOFT Skill:

DCS – Siemens T3000,Invensys Foxboro V29.3,V6.0.4,V97.3,V10.4.4,Evo9.3.63

PLC – Honeywell ML-200R,SIEMENS Simatic S7,Triconex V3.62

ACADEMIC DETAILS

B.E –Instrumentation Control from RVS College of Engineering & Technology Affiliated by Anna University with 68% in 2008

PERSONAL DETAILS

Gender: Male

DOB: 31/05/1987

Marital Status: Married

Language(s) known: English, Tamil, Hindi

Passport No: Z4468261

DECLARATION

I declare that the information and facts stated herein are true and correct to the best of my knowledge

Date: (Sivaraj.G)



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