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Principal / Senior Instrument and Control Engineer

Location:
Abu Dhabi, Abu Dhabi Emirate, United Arab Emirates
Posted:
January 06, 2020

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Resume:

Curriculum Vitae

Ramanan Kannaiah Raja PH: +971-**-*******

Construction Manager (E&I) / Lead or Senior E&I Engineer / Project Management

Profile:

Highly motivated, positive, hardworking and result oriented Instrumentation & Control / Electrical professional with more than 22 years of rich experience in Engineering, Project Execution, Pre Commissioning, and Commissioning in process Oil & Gas, Refinery, Petrochemical and Fertilizer industry. Hands of Experience of Foundation Field bus Segment Design and Segment loading design for Shell Refinery project, Essar refinery projects, etc. Well verse knowledge of TAKREER and GASCO (ADNOC) Design General Specification (DGS). Specialisation in Control System (DCS, ESD & FGS) engineering and execution. Knowledge and execution of APC Alarm Management of Honeywell DynAMO system.

TAKREER (ADNOC) and GASCO Approved E&I Manager – TAKREER Approved Letter Attached

Educational Qualification

B.Sc. Engineering in C & IS, Annamalai University, (Attested for UAE & Oman)

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Diploma in Electronics & Communication Engineering., India

(Attested for UAE, OMAN and Saudi Arabia)

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National Technical Certificate Grade-2 (NTC-2)., Singapore. (Instrumentation)

National Technical Certificate Grade-3 (NTC-3), Singapore,(Electronics)

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MBA in Project Management, Indian School of Business Management, Mumbai (ISBM)

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Professional Experience:

Essar Group of Companies Apr2008 to Till Date

Position Holding : Joint General Manager - Instrumentation & Control / Electrical

Essar Construction Overseas Limited. Abu Dhabi

Working as E&IC Head for EPC project and Client Co Ordination of GASCO 24” Condensate Pipeline project and SCTP Project for Umm Al Nar Refinery (Abu Dhabi TAKREER - ADNOC). Scope involves Engineering, Procurement support, Execution, FAT, IFAT, ISAT, SAT and Commissioning.

Air Liquide Singapore Pte Ltd (SOXAL)., Singapore Sep-06 to Apr-08

Position Held: Senior Project Engineer (E&I)

Recruited to manage, design and execute the gas plant project. Project management, Client Co-Ordination and Project Execution.

Yokogawa Engineering Asia Pte Ltd., Singapore. Apr-03 to Sep-06

Position Held: Project Engineer (Instrumentation)

Recruited to introduce leading edge technologies like Field bus Foundation communication to the Process Industry and be a part of the Technical team.

Professional Experience:

Essar Projects & Engineering Apr-2008 to Till Date

Position Holding : Joint General Manager – Instrumentation & Control / Electrical

Essar Construction Overseas Limited. Abu Dhabi (Aug 14 to Till Date)

Working as E&I Head for GASCO - Habshan 24” Condensate Pipeline project and SCTP Project for Umm Al Nar Refinery (TAKREER). Planning and executing Instrumentation Engineering design for field instrumentation, Distributed Control System (DCS), APC Alarm Management System (Honeywell DynAMO), Emergency Shutdown System (ESD), Fire and Gas and Safety Instrumented Systems (SIS). Pipeline RTU at Valve station, Ruwais Refinery Receiver Station, SCADA and modification of existing control system by addition of IO’s, Logics and implementation. This entails the preparation of basic design, FEED and detailed design of the instrumentation and controls part of the project, such as:

Construction Scope of Work, Detail coordination with Client and End User, plan the activity, preparation of work permits, raising of RFI’s and execute the activity with witness.

Alarm Management System Implementation and provide Standard Reports such Alarm Count, Alarms Distribution, Alarms Priority Distribution, Alarm Performance Overview, Alarm Performance Indicator, Action Count, Standing and Stale, Shelved and Suppressed, Sequence of Events, Chattering Alarms, Bad Actors, Alarm Flood, and Operator Activity etc. Advanced Reports such Tree Map Risk Assessment, Symptomatic Report, Interlock Summary, Operator Response, Active Alarms, Real Time Alarms Viewer, Real Time Event Viewer, Event Investigator and Repeat Offenders etc. as per EEMUA 191, ISA 18.2, IEC 62686 and more

RTU Connectivity to SDH Network, CCTV Network, Leak Detection System (LDS), HIPPS System and related PIPELINE instrumentation system engineering and Execution.

As Lead Discipline Engineer, when assigned on projects, responsible for managing the team of engineers, designers, and delivering the engineering requirements of the project as listed in the responsibilities section above.

System Vendor drawings such nest loading, point database, GA, IA & IPW drawings, graphics, console layout, logic diagram review and FAT for DCS, ESD and FGS.

Preparation and submission of engineering documents such Instrument Index, IO List, Logic Diagram, Junction Box Schedule and termination drawing, Loop Schematic, Cable Schedule, DCS, ESD and FGS Engineering documents etc.

Preparation of Design documents, Functional Design Specifications (FDS), Technical Bid Evaluations, Method Statements for Site Execution, participation in Task Risk Assessment finalization.

Preparation of Material Requisition, Technical Bid Evaluation and Purchase requisition for control System (DCS, ESD & FGS)

Review of instrumentation drawings & Review of inter discipline drawings.

Co-ordination with Project and client, subcontractors and/or suppliers

Preparation of project proposals and pre-qualification documents in what relates to Instrumentation Engineering design.

EPC Scope of Work, Schedule and Cost Estimate.

Execution of Site Installation, FAT, IFAT, SAT, ISAT and Commissioning.

Essar Engineering Services Limited-Mumbai ( Jul-11 to Aug-14)

Working as Instrumentation Engineering lead for EPC project, activities involved Preparation and submission of engineering documents such Instrument Index, IO List, Logic Diagram, Junction Box Schedule and termination drawing, Loop Schematic, Loop Diagram, FF Segment diagram and FF & Conventional Junction Box Diagram, Cable Schedule, DCS, ESD and FGS Engineering documents etc.

Review of instrumentation drawings & Review of drawings from other Disciplines

Co-ordination with Project and client, subcontractors and/or suppliers. Coordination with client engineers on Instrumentation engineering issues. Providing support in the Instrumentation area for procurement activities

Package Vendor documents review, preparation of TQ, TBA and evaluation (Air compressor Package, Flare package etc.)

System Vendor drawings such nest loading, point database, GA, IA & IPW drawings, graphics, console layout, logic diagram review and FAT for DCS, ESD and FGS.

review of DEC (PDIL, India) generated deliverables, issue of material requisition, discussions with vendors and submission of Bids, vendor drawing evaluation, review of P&IDs, package vendors drawings review.

Inter discipline coordination, Coordination with other DECs and system vendors like DCS/ MCMS / Analysers.

Standardization of instrument system / vendors across all DECs

Projects Completed for Engineering

oSpent Caustic Treatment Plant Project – TAKREER Abu Dhabi Refinery – ADNOC Companies

oJurong Aromatics Complex – Jurong, Singapore

oMatix Fertilizer Project – Ammonia Plant 2200MTPD

oEssar Refinery Expansion Project ( VGO, DHDT, SRU & SWS )

Essar Project Management Consultant Limited – Jamnager (Apr-08 to Jul-11)

Project: Essar Refinery Expansion Project – Jamnagar (PMC-Inst)

For Refinery Expansion project, Deputed as resident instrument engineer with DEC (Detail Engineering Contractor) for ISBL Units VGO, SRU, SWS, PRU, GMU & UMU (Technip & Saipem). Co-ordination between the client and the DEC to make sure the specification and the standards followed as per requirement. Review of DEC engineering deliverables such as Instrument Data Sheet, P&ID, level sketches, hook up drawings, installation drawings, instrument index, instrument I/O list, Loop diagram, FF Segment Design, JB Wiring Diagram and etc. Detail Co-Ordination between the DEC and the System Vendor. Review of system vendor documents (DCS-Yokogawa Centum CS 3000 and ESD-PROSAFE PLC).

Responsibility:

Reviewing the documents such as Instrument data sheet, Index, and Instrument I/O list.

Responsible for enforcing specifications and codes of practice for the engineering discipline on all contracts.

Involve in HAZOP study, Assist in the Process and Fire hazard instruments requirement.

Ensure consistent and thorough submittal reviews of the Contractors submissions have been done throughout the submittal approval process.

Inspection of FAT, IFAT, ISAT & SAT of all control system, field panels up to instruments.

Air Liquide Singapore Pte Ltd (SOXAL)., Singapore Sep-06 to Apr-08

Position Held: Senior Project Engineer (E&I)

Recruited to manage, design and execute the gas plant project. Job scope includes taking the responsibilities of the whole project life cycle management, lead and motivating the team to deliver the project with the schedule and budget. Project Planning, Controlling, Contract management are in the scope of work. Prepared monthly progress report for client weekly meeting, work plan, schedule, preparation all the related work procedure/method statement, job safety analysis, technical clarification, material procurement proposal.

Provide the detail job scope and the job standard of the project to the contractors to get a quotation from them. Once the job awarded to the successful contractor, providing the drawing for construction, supervise the job and follow the schedule. Do the loop checks and pre commissioning the instruments for the plant start-up and hand over to the operation team.

Responsibility:

Assist the Overall department manager in carrying out the work.

Provide efficient engineering design for gas plant instrumentation.

Responsible for enforcing specifications and codes of practice for the engineering discipline on all contracts.

Oversee inspection and special testing requirements for their discipline and ensure co-ordination of those efforts on all contracts in the program.

Yokogawa Engineering Asia Pte Ltd., Singapore, Apr-03 to Sep-06

Position Held: Project Engineer (Instrumentation)

Recruited to introduce leading edge technologies like Field bus Foundation communication to the Process Industry and be a part of the Technical team. Multitasking skill with Sales and Service roles together to achieve organization goals. Scope of position is expansive and includes service co-ordination, Basic & Detailed Engineering works of Project Instrument detail schedule, Specification, Selection and Data Sheet, Overall Cable schedule, Junction box design, DCS and Marshalling cabinet design, Termination Drawing, P & ID, Instrument hook up drawings & Loop diagrams (with IN Tools) for SHELL Refinery Re-vamp Project. Exceptionally well organized with track record that demonstrates self-motivation and creativity.

Key Projects & Achievements

Established full confidence with the customer in the Re-Instrumentation work, which upgrading of Pneumatic Instruments system to Foundation Fieldbus Instruments system, Retrofit the Control Valves Pneumatic Positioner to Field bus Positioner and etc.,

Delivered a cost saving solution to Blowing Bitumen Unit and Thermal Gas Oil Unit (which includes Hydrocarbon Solvent Unit, Sour Water Stripper, ADIP Treater, Hydrodesulphuriser Unit, Lutong Naphtha Drier, Sulpher Recovery Unit, etc.,) at SHELL Refinery, Singapore by providing efficient Field bus Segmentation design work.

Managing from Planning through completion, an S$20 million Re-Instrumentation Project at SHELL Eastern petroleum pte ltd, Singapore.

HONEYWELL - ROTARY Private limited (Singapore)., May-00 to Feb-03

Position Held : Electrical & Instrumentation Engineer

Hardware designing for Marshalling Cabinet, Remote Instrument Enclosure (RIE), Distributed Control System and Consoles. As per the Process &Instrumentation Diagram (P&ID) Prepare Instrument Index and I/O List. I/O Assignment to System Card to the DCS & PLC’s with redundant controller & power supply. Material procurement, panel fabrication and wiring design are part of the scope. Prepare the cabinets for Factory Acceptance Test (FAT), simulation of all the I/O points & check the interlock logic sequence. Commissioning of system panels, Calibration of Instruments & Loop Test were part of regular duties. Prepare the CAD Drawings for the Panel Layout, Field Cable Termination Drawing, Panel Internal wiring layout, Loop sheets & other Required Documents to Submit for Customers.

Key projects & Achievements:

Remote Telemetry Unit for Pumping Station (PUB Singapore) with SLC-500 PLC& Honeywell R320 (HMI).

RAAVA Singapore, Compressor Control Panel with SLC-500 PLC (GSI)

Overhead Annunciator Panel for Petrochemical Complex Singapore (PCS) Wiring & Installation.

Asia Plasticizer Company Pte Ltd (APCL), Singapore. DCS with Honeywell.

Very Large Crude Carrier (VLCC) Main control room and jetty’s, Singapore.

Building Management System Panel for Schering Plough (MPP-1, R&D), Singapore, with Honeywell Controller Excel-500.

Trainings & Membership

Yokogawa CENTUM VP DCS Engineering & Maintenance - Training by YOKOGAWA

Yokogawa Prosafe RS (Safety PLC) Engineering & Maintenance - Training by YOKOGAWA

Foundation Fieldbus (FF)Advanced Training - Training by YOKOGAWA

Factory Automation -PLC (BASIC) Fundamentals of Programmable Controller

Certificate of Achievement (By OMRON Electronics Pte Ltd,)

Failure Mode Effective Analysis Certificate (FMEA) By SQI (Singapore Quality Institute) International Pte ltd,

Instrumentation Control Society, Republic of Singapore (Membership No: 02783)

ISO 9001:2000 Modular Training Course (In-house)

Declaration by Applicant:

I hereby acknowledge that the above-mentioned information is true to the best of my knowledge.

(Ramanan Kannaiah raja)

Sex & DOB :

Male & 10-June-1976

Nationality & Marital Status : Indian & Married

Residential Status : Indian Passport Holder (Z2537121)

Address for Communication :

Flat No – 103, Building No – 114, Shabiya – 10, Musaffah, Abu Dhabi.

+971-**-******* (Mobile)

E-Mail Address :

ada717@r.postjobfree.com

ada717@r.postjobfree.com

Languages Known:

Speaking : English, Tamil, Hindi, Telugu & Malayalam

Reading &Writing : English & Tamil

Packages Known :

MS Office (Outlook, Word, Excel, Power Point & Access)

UAE Driving License:

2403636 (Light Vehicle)

Indian Passport Details :

Number : Z2537121

Place of Issued : Thane( Mumbai )

Date of Issue : 22-Apr-2013

Date of Expiry : 21-Apr-2023

Availability :

One month notice period (negotiable)



Contact this candidate