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Manager Maintenance

Location:
Pune, Maharashtra, India
Posted:
December 13, 2019

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Resume:

KIRAN KAILAS PATE

Contact: 099********

E-Mail:ada2kn@r.postjobfree.com/ ada2kn@r.postjobfree.com

Operations & Maintenance Erection & Commissioning SCM Enterprising leader & planner in streamlining operations, invigorating businesses, heightening productivity, systems & procedures in Tire, Automobile industry Profile Summary

• A result-oriented professional offering nearly 8 years of successful career in Operations & Maintenance, Erection & Commissioning, Budgeting & Planning and Manpower Planning & Control

• In-depth knowledge & understanding of5S, Hydraulic System, Pneumatic Technology, TCU & Chillers Unit

• Hands-on experience in working across different sections of Tire industry namely Banbury, Extruder & Cutting Calendar; comprehensive knowledge of static & rotating equipment like gear box, pumps, blowers & all types of material conveying equipment namely belt conveyor and interlocks conveyor

• Accomplished at monitoring or tracking projects with respect to budgeted cost, demand forecasts, time overruns to ensure timely execution of projects; organized delivery frameworks and new technology implementation projects for streamlining related activities

• Insightful knowledge of implementing cost saving techniques or measures and modifications to achieve substantial reduction in expenditures in addition to deploying & implementing continuous improvement methodologies

• An effective relationship management, communicator with honed team building, analytical and problem-solving skills

• Handling End Users enquires over phone and mails & resolving the same, follow up for payments also update the same to management, Preparing Stock Statement for every month.

• Purchase of Materials activities, Price negotiation with vendors, follow up vendors for supply, New supplier selection & development for commodities

• Maintain inventory, Material management, supplier document verification, floating Enquiry to the supplier, Preparation of comparative statement, commercial Negotiation, supplier deployment for single source and for cost reduction

• Purchase, Price Negotiations, Inventory, Stores, Vendor Development, SAP Business One Core Competencies

Operations & Maintenance Erection & Commissioning Contracts Administration Budgeting & Planning Management Reporting/Decision Making Project Cost Control Breakdown Analysis Predictive & Corrective Maintenance Manpower Planning & Control Supply Chain Management Purchase/MRP/Pricing/Items Inventory/Production Organizational Experience

Since Jul’11 – Jul’18 with Bridgestone India Pvt. Ltd., Pune as Assistant Manager Since Jul ’18 – Apr’19 with Goodyear South Asia Pacific Aurangabad as Mechanical In charge Since May 19 –till present with Bhagya Laxmi Rolling Mill, Jalana as Area In charge Key Result Areas:

• Planning & monitoring predictive & corrective maintenance execution to ensure uninterrupted plant operations that help in achieving target production; participating in preventive & predictive maintenance of the section to achieve equipment reliability within budgeted plan

• Calculating MTBF & MTTR; performing FMEA & RCFA as well as chronic troubleshooting; contributing in breakdown analysis to prevent repeat failures & quick fault diagnosis; maintaining reports & documentation for the same

• Executing and planning annual maintenance within the targeted time and budget; initiating & following up with Purchase Department for procurement of spare parts; contributing in the inspection and rejection of wrong materials such as the ones that are not as per drawing, standard, material and so on

• Contributing in inventory control as well as manpower planning & control; strengthening safety culture across the organization to ensure safe, healthy& accident free work environment

• Dealing with complex hydraulic systems & pneumatic systems and solving various problems related to them; contributing in maintaining zero accident, zero breakdowns as well as high equipment reliability by proper preventive & predictive maintenance for organisational growth

• Maintaining history records& reports for equipment and keeping proper documentation for the same; managing the spares and controlling the inventory; monitoring & controlling the section budget

• Ascertaining to maintain zero spillages, dust free environment, housekeeping around the equipment area; managing housekeeping and area development according to 5S philosophy

• Ensuring effective site management and discipline to ensure safe & timely execution of the projects; identifying& developing a reliable vendor source for achieving cost effective purchase of equipment, accessories & material with timely delivery so as to minimize project cost

• Implementing various techniques for improving operations along with energy conservation for cost saving Highlights:

• Recognised for achieving zero safety accident in the plant

• Formulated monthly report to analyse required budget of each contractor for the completion of remaining work

• Ensured successful completion of the prestigious 270 L mixer overhauling and changed the same from pneumatic to hydraulic(name)project within approved budget of INR 4 Crores(amount); Extruder (cold + hot feed screw) changed as per standard within approved budget of INR 30 Lac

• Achieved cost savings of Intralox conveyer of INR 5mrs, hydraulic accessories of INR 3mrs and energy of INR 0.6mrsthrough stringent verification of invoices

• Ensured adherence with quality standards and maintained all related documents; implemented quality standards with key emphasis on improving quality

Major Projects

• Project in 2 Banbury 270 L (pneumatic/hydraulic) installed from Bridgestone India Pvt. Ltd., Pune o Duration: Jul’11 – Jul’18

o Designation: Assistant Manager

o Maintenance: Banbury Mixer+ Extruder

• Project in Banbury 370 L (pneumatic) installed from Good year South Asia, Aurangabad o Duration: Jul’18 – May’19

o Designation: Mechanical in charge

o Maintenance: Banbury Mixer+ Extruder + Cutting Calendar Additional Qualification

• Attended workshops on Theory of Constraints, Lean Management and International Logistics

• Undergone through a Comprehensive performance -based Leadership Development Program statement consulting, and have acquired the following skills:

o Negotiations Skills

o Problem Solving Skills

o Strategy

o Team Management

Purchase / Procurement / Inventory

o Key role in item/vendor/ Customer code generation in new SAP system o Planning & procurement of items for production, non production and raw Materials o Preparing Purchase Quotation

o Handling End Users enquires over phone and mails & resolving the same o Follow up for payments also update the same to management. o Placement of Purchase Order

o Follow-up with supplier for Delivery / Rejection / Shortage o Preparation of monthly Procurement Report and Material Requirement Planning o GRN & Invoice Approval,

o Maintain stock inventory & Dispatch planning

o Daily reporting of Purchase Activities to General Manager o co-ordinate with Account department for bill passing.& accounting process o Responsible for monitoring the weekly purchasing reports to make sure that there were no duplicates. o Worked closely with warehouse management to make sure that proper product levels were always maintain o To keep the pricing track of high value materials to plan purchases in such a way to have the pricing benefits. Certification

• SAP BUSINESS ONE- IGTR Institute Aurangabad,2019

(Purchase, Sales Items, Inventory, Bin location, Pricing, Production, MRP, Service management, Project Management etc)

• Certification done in Hydraulic System from Yuken India Ltd., Bangalore in 2013 Training

• Completed Basic Training in Pneumatic Technology from SMC in 2011 - 2012 Training

• Completed training from Tochigi Plant, Japan in Mar’14 for 30 days Academic Project

• Completed Project on Auto Oiling for Piston Assembly Academic Details

• B.E. (Mechanical Engineering) from Government College of Engineering, North Maharashtra University in 2011 with 67%

• HSC from Shivaji College, Aurangabad Board in 2007 with 89%

• SSC from ZP High School, Aurangabad Board in 2005 with 79% Technical Skills

• SAP HANA Software

• MS Office (Word, Excel, PowerPoint)

• Internet Applications

Extracurricular Activities

• Participated in the cricket tournament of the organisation Personal Details

Date of Birth: 12th July, 1990

Languages Known: Hindi, English, and Marathi

Permanent Address: Suvarna Poleshwar colony, Pishor Road, Tal- Kannad, Dist. - Aurangabad- 431103 Current Address: 9B Om Sai Construction Sharanpur Phata Aurangabad 431001



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