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Plant Project

Location:
TN, India
Salary:
6000 to 7000 USD
Posted:
April 19, 2017

Contact this candidate

Resume:

CURRICULUM VITAE

Application for–Supervisor -Oil & Gas Plant

Panel Operator /DCS Operator, Pre Commissioning, Commissioning, Start Up Operation

E-mail: ********@*****.***

Personal information

Name: Attur Govindan Mahendiran

Father Name: Govindan

Date of Birth: 25-07-1965 / Age: 50 Years

Sex: Male

Height &Weight: 176 cm & 79Kgs

Marital status: Married

Nationality & Religion: Indian / Hindu

Languages known: English, Hindi, Malayalam, Tamil

Address: 24/38, 66/38, Salem camp (P.O)

Metter (T.K), Salem District TamilNadu, India.

Contact E-mail: ********@*****.***

Contact No: Mobile: India +919********* / +919*********

Passport Number : K7959033

Date of issue : 17-05-2007

Place of Issue : Saudi Arabia

Date of Expiry : 17-08-2022

ECNR : DELETED

Knowledge in computer: Windows XP, MS office, Excel, Power Point.

Qatar Country. Saudi Arabia country N.O.C: Available

Availability: Immediate

EXAMINATION INSITUTE / BOARD YEAR OF PASSING CLASS OBTAINED

1. Bachelor of Technology (B.Tech. Chemical Technology) India.

Name of the institute: SSK College Chennai, Tamilnadu, India

Class Obtained: First Class

2. Diploma in Chemical Technology

Name of the institute: Erode Institute of Chemical Technology, Tamilnadu, India

Class Obtained: First Class

Year: 1989

3. Diploma in Chemical Process Instrumentation Control

Name of the institute: Annamalai University, Tamilnadu, India

Class Obtained: Second Class

Year: 1991

4. Diploma in Fertilizer Technology

Name of the institute: Annamalai University, Tamilnadu, India

Class Obtained: Second Class

Year: 1993

5. Boiler Attendant Certificate Indian Act-1923

Issued by Tamil Nadu Government, India

Class Obtained: First Class

Year: 1996

6. Master Degree in History

Name of the institute: Annamalai University, Tamilnadu, India

Class Obtained: Second Class

Year: 1998

7. M.B.A Master of Business Administration-studying, India

A.EMPLOYMENT HISTORY:

NAME OF THE COMPANY, POSITION HELD AND DURATION

1. ETILINO XXI PROJECT - TECHNIP Italy Client BRASKEM IDESA SAPI-

MEXICO – Country North America

Position: Commissioning Supervisor & Startup

Duration: Since Sep 2015 to June 2016

ISBL – ETHYLENE CRACKER – (Hot and Cold Section) Cracking Furnace Quench Towers, Cracked Gas Compressor, Dryer &Chilling, De- Methanizer, De-Ethanizer, De-Butanizer,

De-Propanizer

Capacity: 1 Million tons Per year

2. NGHI SON REFINERY AND PETROCHEMICAL LLC

Hanoi, Country Vietnam

Position: Advisor – DCS Commissioning & Startup

Duration: Since April 2015 to August 2015

Distillation unit (CDU, VDU)

3. SPIE Oil & Gas Services Saudi L.L.C.-YASEF Refinery Project

Saudi Aramco Sinopec Refinery Project – Country Saudi Arabia

Position: Commissioning & Startup Supervisor

Duration: Since June 2014 to December 2014

Capacity: 4, 00,000 BPD

Distillation unit (VDU), Kerosene treater unit, Hydro Cracker Unit (HCU),

Catalytic reformer, Sulphur recovery, Amine regeneration, Sour Water Stripper.

Distributed Control, Utilities.

4. Technip Saudi Arabia Ltd-SATORP (SAUDI ARAMCO TOTAL OIL REFINERY PLNT)

TECHNIP ITALY - Saudi Arabia

Position: Pre-Commissioning/Commissioning Supervisor

Duration: Since July.2012 to January 2014

CDU, VDU, SATURATED GAS PLANT, SRU, ARU, ARU, SWS, Utilities.

Hydro Cracker Unit (HCU).

5. Kuwait Oil Company (K.S.C)

120 MBOPD Early Production Facility ForRatya&Abdali-North Kuwait – Country Kuwait

Position: Lead Operator (Process)

Duration: Feb.2012 TO June 2012

CDU, VDU, SRU, ARU, ARU, SWS.

6. JAPAN GAS COPRPORATION, SHELL GTL Project

(JGC Middle East FZE-Kellogg Brown & Root international. Inc- COUNTRY QATAR

WORLD LARGEST PRODUCTION PLANT- PGTL PROJECT by QATAR PETROLEUM & SHELL

GTL-Project-QATAR (GTL PRODUCT 1, 40,000 Barrel / day)

Position: Commissioning Supervisor

C6-J: Pre Treatment Section, Furnace and Syn Gas Processing unit,

SGP Reactor at phase 1& phase 2 (Finger 1, 2, 3)

Duration: 01.05.2010 TO 31.07.2011

7. L&T REFINERY PROJECT-withINDIAN OIL CORPORATION LIMITED-

Gujarat Refinery-Vadodora-India

(PRODUCTION Capacity: Sulphur 200Tones /day x 2 trains)

Position: DCS Supervisor

Commissioning & operation of Sulphur recovery, Amine regeneration, Sour Water Stripper.

Distributed Control System by Honeywell TDC 3000

Duration: 01.09.2009 TO 20.04.2010

8. G.S. ENGINEERING AND CONSTRUCTION CORPORATION – IRAN COUNTRY

(Priory known as L.G. Engineering and construction)

Gas Refinery for National Iranian Oil Company (NIOC), Government Entity in southern Iran.

(PRODUCTION Capacity: 2000MMSCFD)

Position: Commissioning Supervisor

Unit- 108-Sulphur recovery, Unit-101-Sour Gas Treating. Amine regeneration, De- Methanizer,

De-Ethanizer, De-Butanizer, De-Propanizer

Distributed Control System by Yokogawa CS3000 R3 DCS

Duration: 06.04.2008 TO 26.05.2009

9. CHEMPLAST SANMAR LIMITED–POLYVINYL CHLORIDE, Division, India, (Monomer, Polymer)

(PRODUCTION Capacity: 1, 00000 TONS / YEAR

Position: Commissioning Supervisor

ETHYLENE PLANT, ETHYLENEDI CHLORIDE PLANT EDC Cracking Furnace, High Pressure

Column (HCL Column, VCL Column), Low Pressure Column, Vacuum Column, Expansion of

Benzene Plant,

Expansion Toluene Plant, Tank Farm Operation

Distributed Control System by Foxboro

Duration: 15.11.2002 TO 30.12.2007

10. ESSAR OIL LIMITED (Oil Refinery division), Jamnagar, India

(PRODUCTION Capacity 35,000 Barrel / day)

Position: D C S -Operator

(Commissioning & Operation of Crude Distillation unit (CDU), Vacuum Crude Distillation unit

(VDU),Kerosene treater unit, Hydro Cracker Unit (HCU), Tank Farm Operation, Hydro Cracker

Unit (HCU), Catalytic reformer, Sulphur recovery, Amine regeneration, Sour Water Stripper,

Distributed Control System Distributed Control System -by Honeywell TDC 3000,

Duration: 05.11.1995 TO 05.11.2002

11. MAGALORE OIL REINERY AND PETROCHEMICAL LTD -India

(PRODUCTION Capacity: 20,000 Barrel / day)

Position: Process Operator

Duration: 01-09-1989 TO 01-11-1995

Crude Distillation unit Sat. Gas treatment), Vacuum Crude Distillation unit (VDU), NGL

Cracker, Expansion of running plant to Increase the plant capacity of production of Crude

dewatering unit, Desaltation unit, System, D.M water unit, jetty operation, Crude Distillation

(CDU), Kerosene treater Unit (KTU), Continuous Catalytic Reformer (CCR), Light Naphtha

Isomerization Sulphur recovery Unit, Alkalization, Residue fluid catalytic cracker, fine Water

system, Hydro Cracker Unit (HCU),

Tank Farm Operation

HANDLING OF UTILITY PLANT OPERATION EXPERIENCE

Plant Operation by:

Distributed Control System (DCS)-Foxboro, ABB, Honeywell TDC 3000, Yokogawa CS3000 R3

A) BOILERS: 1. MITUSI by Japan

2. CLEAVER BROOKS by U.S.A

3. MACCHI by Italy

4. I.A.E.C by India

5. THERMAX by India

6. Claus reaction furnace boiler and incinerator boiler by KANGWON –KORIA

7. BHEL boiler by India

B) GAS TURBINE : MITUSI SHIPPING CORPRATION by Japan

C) STEAM TURBINE : MITUSI SHIPPING CORPRATION by Japan

D) SEA WATER DESALINATION PLANT : by FANNIRO-Iran

E) DEMINERALIZATION UNIT : by ION-EXCHAGE INDIA LTD-India

F) POLISHING UNIT : by ZOLAL & ANDISHE-ZOLAL CO (PJC)

G) COOLING WATER SYSTEM : PGW TURBO-by Germany

H) DE-OILING PACKAGE UNIT : by ZOLAL & ANDISHE-ZOLAL CO (PJC)

I) POTABLE WATER UNIT : by FANNIRO-Iran

J) WASTE WATER TREATMENT PLANT: METTITO & TECHNIP

K) SEA WATER PUMPING, FIRE WATER UNIT : by TOTAL, SHELL

L) FLARE SYSTEM (FLARE H.P, M.P.L.P & L.L.P), BURN PIT: by TOTAL, SHELL

L) NITROGEN PRODUCTION UNIT: SIAD MACCHINE IMPITANI- By Germany

M) CENTRIFUGAL AIR COMPRESSOR : PGW TURBO COMPRESSURE, JOY,

INGERSOLRAND, KIRLOSHER, KHOSLA by Germany

N) OXYGEN, O2, CRYOGENIC.

Oil and Gas Industrial Based Safety Related courses successfully completed

1. Institute of Leadership Management Training Course (I.L.M) - YEAR: 2010

Conducted by Shell and Qatar Petroleum

(Location: Qatar international safety center), Qatar -UK, based course,

Award: SILVER AWARD,

Supervisor Skill Knowledge Training Centre Qatar

CERTIFICATE ISSUED BY-UK,ID No: 10405224

Module 1.Introduction to HSSE & Leadership

Module 2.Supervision with LCA (Life Critical Activity)

Module 3.TrainThe Trainer

Module 4. Incident Injury Free-Supervisor Skill Knowledge (IIF-SSK)

Module 5.Practical Leadership

Module 6.Flawless, TSTI, Permit to Work

Module 7.Cultural Awareness

Module 8.Quality Control

Module 9.Productivity Though Planning & Organizing

OFFSHORE RELATED SAFETY COURSES:

2. HELICOPTER UNDER WATER ESCAPE TRAINING HIMT OFFSHORE, India

YEAR: 2009, CLASS: First class

3. FIRST- AID COURSE & PERSONAL SURVIVAL TECHNIQES HIMT OFFSHORE, India

YEAR: 2009, CLASS: First class

4. PERSONAL SAFETY & SOCIAL RESPONSIBILITIES, HIMT OFFSHORE, and India

YEAR: 2009, CLASS: First class

5. FIRE PREVENTION AND FIRE FIGHTING

YEAR: 2009, CLASS: First class

Related Task:

RFPC (Ready for Pre-Commissioning), FRC (Ready for Commissioning),

RFI (Ready for Inspection), RFSU (Ready for Startup), Walk down, HSSE Walk down, R.F.R Preparation.

B.NATURE OF JOB RESPONSIBILITIES:

COMMISSIONING AND OPERATION OF OIL & GAS PROCESS PLANT

Involve and implementation for field activities like hydro testing, line flushing and cleaning which may be water flushing, air blowing or cardboard blasting, chemical cleaning, oil flushing, steam blowing, Catalyst loading and filling, pigging etc. depending upon the nature of fluid handling in the system, system dry out, system box up, leak test (LP and OP), chemical filling.

Inverting, nitrogen displacement with feed intake etc. Before preparation of punch list, functional

test of rotary equipment, stroke checking of control valves.

External and internal inspection of column, vessel etc. also has to be carried out

Preparations for the Commissioning and pre commissioning procedures and operation manual

Function test and commissioning and pre commissioning P&ID and procedure preparation.

Review of all design documents issued by the Engineering Services Contractors (e.g. technical reports, specifications, procedures, drawings, etc.)

Organize and perform activities on commissioning and testing of all construction projects carried out by the Construction team within UGPP in accordance with procedures, standards and other guidelines for commissioning work to ensure a timely start-up.

Develop programs and calendar schedules of commissioning work and testing, agree them with management.

As a supervisor field and Panel Operation for Daily Operations, Maintaining logs Monitoring process parameters, acknowledging process alarms based on priority, trends monitoring, maintaining logs, start-up and shutdown of the plant.

Leading start up, Shut down of plant operations & maintaining documented records of all operational processes, Job responsibility in start-up and normal operation

Monitoring and maintaining process parameters (Pressure, Temp., Flow, level) at all user points and in Plant area. Preparation of weekly and monthly scheduled for operation and maintenance

Issue the permit to work (PTW) and closed as per producers issuing and follow up the LOTO system, Coordinate with HSE for smooth and safe operation.

If needed give presentation and training to the operators about the safe operation and trouble shooting,

In emergency situation if needed to any changes in operation can managed and take corrective dissention.

Hydro Testing, Chemical Cleaning, Water flushing, Cardboard blasting, Air blowing, Steam Blowing, N2 purging, tracing of lines, leak checking.

Inspection of lines flanges for proper gaskets, inspection of Flow & restriction orifices.

Providing necessary check lists for modifications as per P&ID

Control Value stroke checking, Logic checking with assistance from DCS

Inspection of vessels, box up of vessel internals like demisters, trays etc.

Inspection of vents drains, relief valves, Rapture disc, R.O, NRV’s provided as per specification.

Reactor internal inspection, Making necessary arrangements for Loading of Catalysts in reactors, box up of reactors, Heater refractory dry out procedures & dry out of refractory, Dry out of systems, Chemical loading, salt, Sand, Caustic loading in vessels.

No load trial running of Compressors, Motors & Pumps with vendor assistance & Performance Tests, Mechanical preventive maintenance, inspection, checking for proper operations.

Evacuation & Purging of Systems for Initial Startups.

king necessary arrangements for Loading of Catalysts in reactors, box up of reactors, Heater refractory dry out procedures & dry out of refractory, Dry out of systems, Chemical loading, salt, Sand, Caustic loading in vessels.

No load trial running of Compressors, Motors & Pumps with vendor assistance & Performance Tests, Mechanical preventive maintenance, inspection, checking for proper operations.

Evacuation & Purging of Systems for Initial Startups.

Commissioning of Furnace, Columns, Towers, Utilities Plant Air, Instrument Air, LP & MP Steam, Nitrogen Plant, Cooling Water, Service Water, DM Water, Fuel gas lines,

Commissioning of Closed Blow down Systems, Flare, OWS, and SWS. Normal Startup& Shut

Down of plants.

Plant Operational Tasks and Duties:

Monitors via terminals and alarms, the operations of the designated area and coordinates process activities according to Instructions received and production requirements. Includes continuous monitoring of instruments and equipment, making field adjustments according to process parameters as required.

Maintains continuous radio contact with Rover and Senior Operators to keep them informed of operating conditions to request manual adjustments of equipment, to carry out on-site readings and convey instructions given by Shift Supervisor.

Maintains continuous liaison with other Panel Operators to coordinate the required supplies according to production conditions.

Alters operating conditions or product flows to allow prior isolation of equipment for maintenance and re-commences operations according to procedures, following completion of maintenance. Keeps himself aware of ongoing maintenance work by reviewing permit to work records/logs.

Communicates with the Panel Operator of other areas to coordinate operations that may affect the operation and/or production of any unit within the Plant. Includes informing each other of changes and synchronizing activities to minimize loss of production.

Determines developing trends in operating conditions, reporting significant changes and initiating action as required.

Is focal communications point between Shift Supervisor/Superintendent and outside operators during emergency situations.

Responsible for the support of Company Safety, environment and Quality policies and programs, and carrying out specific duties and responsibilities related to his job as spelled out in Management Systems Manual, Safety Manual and other related documents.

Carries out similar or related duties such as assisting in maintaining shift log; initiating emergency procedures as required and complying with safety rules and regulations.

DECLARATION

I hereby declare that the above information’s are true to the best of my knowledge and belief.

Place Yours Faithfully

Date Mahendiran



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