CURRICULUM VITAE

Madan K. Bhelsaikar

RESIDENTIAL ADDRESS

Mahalaxmi Plaza, Flat No 404,

Near Digha Bus Stop,

DIGHA

Thane Belapur Road

Navi Mumbai (Maharastra)

CONTACT DETAILS

Mobile no. : 084********/ 094********

E-mail Address: aczjl4@r.postjobfree.com

DATE OF BIRTH

01st June1959

PROFESSIONAL QUALIFICATION

Passed Diploma in chemical in plant operation

Passed First Year B Sc Mumbai

Passed H S C-Pune Board

ADDITIONAL PROFESSIONAL CERTIFICATES FROM DOW.E.NOCIL

Fire and safety training certificate conducted by NOCIL and Mumbai fire brigade.

Environmental care award certificate from DOW Chemicals Ltd.

WORK EXPERIENCE

27 years (Chemical, Petrochemical,Refinery, Oil and Ggs)

KEY SKILLS

Handle the major chemical projects of continuous and batch process control and operate Distributed control system (DCS).

Having excellent communication and writing skills.

Able to handle venders and Contractors with safe working procedure.

Coordinate with commissioning Engineers and Managers.

Excellent practical knowledge of Chemical processes and documentation.

Excellent management skills which help while dealing with subcontractors Good communication skills that prove useful while handling daily correspondence.

High level proficiency in operating Microsoft Word, Excel.

Profound ability of establishing and maintaining client relationships.

Working with DCS System Tata Honey well TDC 3000 and YOKOGAWA Syst

HPCL (Hindustan Petroleum Corporation Ltd) Visakhaptnam Refinery, Andhra Pradesh.

Working with TECHNIP KT INDIA limited

Duration : 29 june 2014 to till date

Designation : DCS Operator (Yokagawa DCS system)

Commissioning Engineer

Diesel Hydrotreater Plant /Hydrogen Genaration Unit

Following activities done

Unit check out –Vessels, piping, heat Exchangers, pumps

Air fin condensers/Make gas Compressor

Recycle Gas Compressor

Hydrostatic pressure, shop tasted

Preparing the pre-commissioning and commissioning. Heater dry out Reactor dry out

Catalyst Loading as per PMC consultant

Chemical cleaning, Air blowers, ID FAN,FD FAN start up

Oil mist system system, DCS ACTIVITY

Shut down of Reactor section, Make gas compressor start up Recyclle Gas Compressor start up

Feed start up Coalescer line up Hot and cold sr diesel from

Battery limit, Operating stripper, product fractionator kerosene stripper, product fractionator Reboiler, from dcs

Recycle gas System, Operate wash water system for quenching the Air Fin Condenser.

Process in air fin condencers procedures/method

statements for DCS and other Units.

control/instrument systems with theDiesel Hydrotreater Plant

(DHTU) unit

Implementation of the pre-commissioning and commissioning

Procedures/method statement for DCS and along with vendor

supervisor

operation shift in control room for control board operation.

Experience in Catalyst loading fixed bed reactors.

Heater Dry Out. experience in operating DCS system YOKGAWA System

Monitoring, Measurement and Control of process parameters,

Trouble shooting and rectification.

Stoke checking of control Valves

Safety Valves Checking and regular checkup of plant conditions

Responsible for smooth operation of the plant from DCS.. unit

Control loop logic checking

Preparing rotating equipment for start-up, final check out of

HPCL (Hindustan Petroleum Corporation Ltd) Mahul

Mumbai Refinery

Duration : 19th Feb 2013 to June 2014

Designation : DCS field specialist (Honeywell system) Commissioning Engineer

Implementationof the pre-commissioning and commissioning procedures/method statement for DCS and along with vendor supervisor

Experience in Catalyst loading of tubular and fixed bed reactors.

Experience in operating DCS system Honeywell experion.

O N G C (OIL AND NATURAL GAS Commission Mumbai,Maharastra

: 19th Feb 2012 to 2013

Designation: DCS field specialist (Honeywell system) Commissioning Engineer

Implementation of the pre-commissioning and commissioning procedures/method statement for DCS and along with vendor supervisor

Submit the reports to client for approval

Coordinate the field operators

Experience in Catalyst loading of tubular and fixed bed reactors.

Start-up, Shutdown and trouble shooting of the continuous process plant of having capacity 325T/day.

e in operating DCS system Honeywell experion.

Safety and regular checkup of plant conditions

Follow up of normal start up and shut down procedures.

Co-ordinate with all maintenance departments like Mechanical, Electrical and Instrumentation for maintenance job to be carried out...

ONGC (Oil and Natural Gas Corporation) Hazira, Surat

Gujarat (L&T Project).

Duration : 10th July 2011 to Nov 2012

Designation: DCS Operator/Commissioning Supervisor

JOB PROFILE

Working in GSU (Gas sweetening unit)

GDU gas dehydration unit

All flushing drying and box up activity of the systems.

The box up activity with safety and standard procedure.

Execute the plant commissioning as per P&ID.

Supervise all pre-commissioning, commissioning and start-up activities of equipment.

Assist Operational Group with commissioning activities, example, preparing systems for flushing, testing, blowing, and reinstatement of systems.

Preparing rotating equipment for start-up, final check out of systems and

troubleshooting equipment problems.

Supervising a group of mechanical technicians (pipe fitters, mechanical fitters and labours) for commissioning activities requiring removal & reinstalling of components, cleaning of systems, temporary piping and hoses, etc.

Attending commissioning progress meetings when required by PPS Commissioning Manager.

Vinati Organics Co Ltd,Mumbai,Maharastra.

Duration : Working since Jan 2008 – Feb 2011

Designation: Senior Field Officer/Commissioning supervisor.

JOB PROFILE

Responsible for performing chemical operation duties in an H2So4 plant with high productivity.

Responsible for make sure about the good and highest quality of product.

Responsible for testing samples of products.

Responsible for producing merge of different percentages of sodium salt of ATBS in safe and exact manner.

Responsible for supervising contractors and maintenance personnel in flammable and highly corrosive H2SO4 and Caustic area.

Drying of cryogenic lines using dry air or nitrogen.

Co-ordination with Safety Engineers.

Running-in of Compressors

Loading unloading of ISO butylenes containers on loading station.

Reliance Petroleum Ltd (Jamnagar Gujarat)

Duration : Jan’2001 – Dec2002

Designation : Tank farm Commission Supervisor.

Bechtel France Design.

JOB PROFILE

Working with LPG / Propylene Storage tanks commissioning erection of the spherical tanks.

Commissioning of fire and safety, deluge system.

Floating roof tanks of naphtha Chemical.

Working with RRTF,/RTF Reliance tank farm.

Side execution of commissioning heavy pipeline with reliance tank farms.

Work permit procedure Co-ordinate to design of Bechtel France.

Worked as a lead operator in commissioning & start up group

Of tank farm and import/export product pipeline

2-D E NOCIL CO. LTD, Lote Plant, Maharastra.

(DOW CHEMICALS INDIA LIMITED)

Duration : July’1982 – Dec’2000

Designation : Senior Plant Operator

DCS Operator (Tata-Honey well Control Room).

Charge Hand

JOB PROFILE

Utility Operations like Air compressor, chilling plat units and steam generation Plant.

Continuous and batch process plant.

Azeotropic Distillation,Exothermic Reaction.

Chlorination, Filtration & slurry formation plant.

Phase separation of two separate Aqueous and Organic layers.

Esterification, Hydrolisation reaction. Distillation of toluene & O-Xylene

Condenser, Heat Exchanger.

Conducted periodic tests to ensure safety and functionality of all machines in the plant.

Trained new recruits and existing personnel as and when required.

Scheduled maintenance activities and resolved minor glitches affecting the functioning of the machines.

Prepared reports and presented to the plant manager.

Test the sample sand confirm consistency with the quality standards in respect of viscosity, acidity, texture, dryness, properties, chemical composition etc.

Responsible for make sure about the good and highest quality of product.

Responsible for producing merge of different percentages of hydrogen peroxide in safe and exact manner.

.

Worked on fire brigade for about 10 years.

Achieved a certificate in fire fighting at Bombay fire brigade.

Make sure about safe working conditions.

Working to a manufacturing schedule notifying the manufacturing team leader of any issues that may affect the on-time completion of the process.

Contributing to the continuous improvement of processes, procedures and quality across the site.

Adjust controls to regulate variables as per instructions. Performs set up procedures to prepare systems for operation.

Monitor and troubleshoot the process to maintain required operating conditions.

-Standard Alkali Co Ltd.Ghansoli, Navi Mumbai.

Maharastra

Duration : Aug 1978 – July 1981

Designation: Trainee Plant Operator

JOB PROFILE

Utility Operations like Air compressor, chilling plant units and steam generation.

Continues and batch process plant.

Exothermic Reaction.

Sodium Hydroxide fusion (concentration) plant.

Potassium carbonates powder and flex plant.

Supervising all the departments of the Petrochemical plant.

Performing periodic checks in various departments, for ensuring all the boilers and other equipment are working at their optimum level.

Provide training for new operators recruited.

Taking unit samples as instructed and sending them to the quality department for quality analysis.

Assisting the Plant Operator with daily tasks and reporting duties.

Provide assistance in the recruitment process.

Providing monthly feedback on the performance of the operators.

Coordinating with operators hired on a freelance basis, making sure the assigned work has been done properly.

Marital Status : Married

Nationality : Indian

Language : Marathi / Hindi / English

Passport No : K 4561485 issued at Mumbai

Expiry Date : 12/07/2022

I declare that the above information given is true and correct as per best of my knowledge.

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