VISHNU VV
Contacts:-+91-808*******, +91-048*-*******,
Email: -aczhoy@r.postjobfree.com
SUMMARY
Over all 3.10 years of experiences in various field
3.4 Years of Professional experiences as Production Engineer in EMS Company.
Started career as Engineer trainee and now maintaining the role of Production Engineer for bulk order project.
IPC A-610 Certified inspection specialist for the Electronic Assemblies.
ESD 20:20 (ELECTRO STATIC DISCHARGE) Certified auditor PROFESSIONAL EXPERIENCE
Worked as Engineer Trainee in Apollo Tyres (2012) for one month in PPC department.
One of the leading tyres manufacturing company in the world
Setting of target based on monthly sales plan and more over managing and controlling the entire plant.
Worked as Support Engineer in Indium Technologies(2012-2016) for 4 month:-Indium Technologies is a software services company committed to delivering the best of software solutions using state of the art technologies. We deliver quality software solutions for our clients day to day business challenges using RDBMS, client server technologies and internet technologies
Taking ownership of technical issues, and working with our Development group to resolve more advanced issues when necessary
Resolving escalated customer complaints without the need for team lead intervention
Documenting troubleshooting and problem resolution steps
Installation and participation in providing training to customers as required
Provide prompt and accurate feedback to customers
Ensure proper recording and closure of all issues
Prepare accurate and timely report.
Working in SFO Technologies Pvt Ltd - part of Nest Group of companies based at Cochin. SFO Technologies is one of the major Original Equipment manufacturer(ODM) and electronic manufacturing service(EMS) providers in India for Digital, RF, & Power circuits with well equipped facilities for 2
assembly (SMD,Thru-hole), inspection (AOI/AXI) and testing(ICT & FCT). Also has proven track record of providing services for many MNC’s.
Designation : Production Engineer
Duration of Service : From june 2013 till date
Managing SMT & TH section in production plant which consists of SMT machine and TH machine for a bulk volume Project.
Manage the production activities from SMT to ICT and Plan accordingly to meet the target by the optimum utilization of available resources & Report the results within the time limit to production head.
Managing over all #130 employees per shift.
Ensure product quality and meet On Time Delivery.
Meet the weekly FG plan and monthly sales plan.
Maintain the first pass yield above 95%.
Cost reduction through Overtime control and Excess material consumption control.
Follow best manufacturing practices like single piece flow
Documentation & Record keeping
Co ordination & Supporting Engg Team in successful completion for the Proto/Pilot Build.
Internal & External Co-ordination to meet customer demands
Feedback Collection and Improvements to smoothen project
Flexible in Dynamic Nature & Supporting for Pull In & Push out without adverse any adverse effect. CORE RESPONSIBILITIES
Interface with customers to review new and existing designs for manufacturing issues and concerns on printed circuit assemblies
Evaluate and introduce new technology
Following NPI build through the build process to evaluate efficiency
Team leader in introducing GC power place to facility for program and process generation
Team leader in developing and publishing design for manufacturing guidelines to be used by internal and external customers
Team leader in researching and developing reliable process for assembling micro BGA’s components to PCB’s.
Experienced in lead/lead-free profiling in an surface mount technology (SMT)environment
Experienced in SMT, through-hole and box-build manufacturing
Knowledgeable in IPC-A-610, IPC-J-STD-001, AS9100, ISO 13485 and ESD 20:20
Experienced in assembly process evaluation, control and validation, FMEA and CP.
Proficient at preparing work instructions, assembly & test procedures, stenciling, tooling and fixture specifications
3
Experience with (MACHINE TOPAZ X2,XG, YAMAHA YV100,PANASONIC SIEMENS & NXT, ELECTROVERT,VITRONICS-REFLOW OVENS, DEK & MPM SCREEN PRINTER) SMT equipment AOI,AXI and wave solder equipment.
Experience working in an ISO 9001 or AS9100 and NADCAP -certified electronics manufacturing environment
Understand solder, solder ability, process controls of working with lead and lead free solders
Understanding of lean concepts.
Good Knowledge in ERP system, Flow charts, VWI, process flow & FMEA MAJOR RESPONSIBILITIES HANDLED
Completed process capability reviews on automated surface mount line including solder paste printer, pick & place equipment, and reflow oven which led to a Defects per Million Opportunities
(DPMO) reduction.
Improved assembly process control by implementing routine thermal profiling of reflow, wave solder, and rework processes, which resulted in a 40% reduction in touch-up work.
Responsible for plant layout of entire production area into manufacturing cells, improving product visibility, and reducing process cycle time by 20%.
Facilitated 8 person surface mount continuous improvement team responsible for identifying critical process improvements through DPMO metrics
Implemented surface mount assembly defect recording, tracking, and feedback system using SPC techniques, resulting in an increase in first pass SMT yield from 66% to 90%.
Conducted process qualification for Ball Grid Array (BGA) assembly process, which to date has achieved a first pass yield rate greater than 99%.
Coordinate various groups, including customers, support staff and technical staff
Conduct engineering evaluations, statistical analysis and corrective actions, supporting process improvement efforts
Supporting continuous process improvement projects
Create and validate manufacturing processes, conduct design of experiments, conduct defect and failure analyses and prepare required reports
Evaluate, troubleshoot and problem-solve SMT & wave soldered profiles, production equipment, fixtures, tools, materials, chemicals and processes
Provide technical expertise to Production team
Deliver technical customer presentations during quarterly business reviews
Provide annual cost reduction opportunities for the company as well as customers
Develop SMT key performance indicators for the factory improvement model 4
GOALS ACHIEVED SO FAR:
Got appreciation from Nest SFO Management for successful meeting 100% OTD.
Got appreciation from Customer to the manufacturing team for mitigating risk & meeting immediate OTD
Got appreciation from Management in NCMR reduction and improvement in the FPY.
Got appreciation from plant head for the machine utilization, single piece flow & 6S. KNOWLEDGE IN MACHINES
Knowledge in SMT Programming and Assembling process:-Screen Printing, Pick and Place.
Knowledge in Automatic Optical Inspection (AOI) & AXI
Knowledge in Thru-Hole soldering techniques: - Wave soldering, Selective soldering.
Knowledge in In circuit Testing and Functional Testing. EDUCATION & ACADEMIC CAREER
10th at St Aloysius high school north paravur (2006)-state board
12th at Govt Boys higher secondary school north paravur (2008)-state board
B-Tech in Electronic & Communication Engineering (ECE) at SNMIMT Maliankara (2008- 2012)-MG university
Won 1st prize in Robotics war conduct at collage level fest
Won in Shadow pursuit (Robot-Line race)
Project on GPS & GSM based secured vehicle
Mini project on Automatic Street Light System
Seminar on Claytronic
SOFTWARE PROFICIENCY:
Operating Systems: Windows 2000, Vista, XP, 8, 2003, 98,Ubundu(linux)
MS Office 2007, Adobe Reader, Writer and Photoshop
Expertise in handling ERP system in Microsoft Navision
GC POWER PLACE for machine programming
Basic knowledge in C, MATLAB,Assembly language, Visual basic, Embedded system KEY SKILLS:
Calm and Cool under pressure situation
Willingness to accept Risk and tight projects with smile. 5
Willingness to do multitasking
Good team player and team leader with supporting nature
Ability to adapt to new industries, technologies and systems very fast PERSONAL DOSSIER:
NAME : VISHNU V V
AGE &DOB : 25 YEARS, 17/AUG/1990
FATHER NAME : VENUGOPAL V V
MARITAL STATUS : SINGLE
NATIONAITY : INDIAN
ADDRESS : VAZHAPARAMBIL HOUSE
NEENDOOR, VADKKEKARA.P.O
NORTH PARAVUR ERNAKULAM (DIST)
PINCODE 683522
LANGUAGES KNOWN : ENGLISH, MALAYALAM,
HOBBIES & INTERESTS : RIDING, CARROMS, CIRCKET
FOOTBALL & LISTENING MUSIC
REFERENCES:-
Available on Request
CERTIFICATION
I VISHNU V V here by certify that the above furnished details and information are true to the best of my knowledge.
Yours confidently
Place: Cochin Vishnu V V