Mechanical Engineering Engineer

VISHAL SARODE Foxthorn Dr, Canton, MI *****

email: **************@*****.*** (wi–shaall) Mobile:817-***-****

SUMMARY

A Product Design Engineer in Automobile sector, a Master’s degree in Mechanical Engineering, and 5+ years of diverse experience in Design & Modeling, Validation, Mechatronics, R&D, Injection molding, and Total Quality Management.

PROFESSIONAL EXPERIENCE

Product Engineer at Griswold Engineering Inc. (SEGULA GRISWOLD INC), Plymouth, MI. April 16 – Present

Developing parametric designs and models of automotive parts using CAD software. (CATIA v5, and SolidWorks)

Hands on GSD-surface, Part Design, Assembly Design, 2D Drawing-Section and DMU-kinematics modules.

Utilizing GD&T to ensure proper design and dimensioning in compliance with ASME Y 14.5.

Experienced with designing Car’s Interior, Dashboard, Instrument Panel, Console, Headliners, Seating 2R-3R, doors.

Completed mere 14 projects of worth $1.2 Million.

Validation Engineer II at VEROTECH SOLUTIONS LLC (Client-TERUMO, MI) Nov. 15 – Mar. 16

Created Test Method Validations, Process Validation, IQ, OQ, and PQ with documentation under FDA Remediation.

Authored Technical Review for drawing, part inspection plan, manufacturing & service work instruction with cross-functional team.

Graduate Research Assistant at ‘Manufacturing Automation and Robotics System LAB’ TX June 14–Nov. 15

Developed Robotic Prosthetic Arm Controls, CMM, 3D-Printer FDM Modules for research projects.

Graduate Project – Retrofitting of Coordinate Measuring Microscope (CMM) and Optical light source unit, programmed in LabVIEW. Project benefitted MARS LAB with savings of 30,000 USD.

Research Assistant at Accelerated Pavement Research Facility: UTARI, TX Oct. 14 – May 15

Devised Pneumatic Lifting System for machine weighing 10 Ton.

Developed XY directed profiler for collecting deformation with LVDT.

Accounted for recording field-based parameter data with NI DAQ from pavement testbeds for deformation analysis.

Quality Engineer at Sardesai Autoparts Pvt. Ltd, Pune, India, July 10- Jan. 13

Responsible for conducting internal audits, inspection, 5S activities, six-sigma, recycling practices and rejection management.

Created control plan, process control charts, and process capability reports, Work Instructions, PPAP, APQP and PFMEA.

Provided training to new hires, workers about Injection Machine handling, Quality aspects of mold and parts.

Developed following machines to reduce lead-time for reducing scrap, increasing production with efficiency:

i.Sleeve-pressing machine that improved accuracy and repeatability. Increased quality and reduced costs by 15 percent.

ii.Created MRDS to track a muffed runner in injection machine’s mold. Reduced injection machine down time by 90 percent.

MAJOR PROJECTS

Modeling and Stress Analysis of double-eye leaf spring design under static loading condition by analytical FEA method for identifying failures, and total deformation. Validated result using ANSYS platform.

TECHNICAL SKILLS

CAD/CAE Tools : CATIA V5 (GSD, DMU, AM), SolidWorks, AutoCAD.

Applications : Advance Spring Design, MINI-TAB, ANSYS, MATRIX, ERP, MS-Office Tools.

Deliverables : GAP, D/ECO, DOE, DHF, DVP&R, GD&T, FMEA, DFSS, DFM, DFA, DFMA.

System : Injection molding machines, Industrial Robot, ISO/ TS 16949, ASME B 31.3, ASME Y 14.5.

EDUCATION

Master of Science in Mechanical Engineering, University of Texas at Arlington, TX May 2015

Post-Graduation Diploma in Piping Design Engineering & Construction, AAPT, India July 2012

Bachelor of Engineering in Mechanical Engineering, University of Pune, India Nov. 2010

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