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Manufacturing Engineer Six Sigma

Location:
Poway, California, United States
Salary:
90000
Posted:
January 17, 2017

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MARIO CERVIANI

**** ***** ***, **** #*

Ramona, CA, 92065 acybzc@r.postjobfree.com Cell: (602) ***-****

SUMMARY

More than 15 years of experience in manufacturing environment dedicated and knowledgeable

Sr. Manufacturing Engineer with experience in creating manufacturing process plans for new and existing aircraft components in compliance to all customer requirements. :

Analyzing Planning Collaboration

Aerospace Technology Problem solving Project Management

Team building Execute Production process

Six Sigma Kaizen Process Improvement

PROFESSIONAL EXPERIENCE

GKN Aerospace, San Diego, California 2013 - 2016

Senior Manufacturing Engineer

Responsible for completing daily technical assignments required to support multiple project team assignments and objectives. Independently evaluate, select and apply standard and non-standard engineering techniques, procedures and criteria in making adaptations and modifications to support team objectives.

Provide lip skin manufacturing engineering (ME) support through CNC machining process and programming development, optimization and maintenance to enable the achievement of business targets.

Creating manufacturing process plans for new and existing aircraft components in compliance to all customer requirements.

Experienced with processing high temperature alloys including Numerical Control (NC) machining, Welding (Fusion, EB), Chem-Milling, Non-Destructive Testing (NDT: FPI, X-Ray), Thermal Processing, Epoxy Primer Coating, Waterjet and Inspection.

Developed shop work-scopes for military and commercial programs including creating bills of material, cost analyses, and tool orders to create low cost and dependable tools that would be compatible for machine shop integration.

Eliminated waste by consolidating and improving existing planning, tooling, and produce-ability on current and future

DONCASTERS, San Diego, California 2011 - 2012

Senior Manufacturing Engineer

Coordinating manufacturing engineering activities that involve manufacturing of industrial gas turbine, combustor components which include liners, end caps, aft frames, flow sleeves, transition ducts impingement shields, stator assemblies and exhaust collectors.

Design and develop processes and methods for major engineering projects to ensure that products and services provided meet all contractual, program, design and quality requirements.

Analyze, organize and define production methods and processes required to manufacture products of involved and complex design, utilizing established standards and acceptable variations.

Prepares method instructions to include setup procedure, tool lists, operation sequence,

Machine speeds and feeds time standards for estimating purposes, process routings and other pertinent data to ensure that parts meet design intent and customer requirements.

BAE SYSTEMS, Tempe, Arizona 2009 - 2011

Senior Manufacturing Engineer

Responsible for completing Helicopters programs and creating Cells for seat processes of Black Hawk UH-60, Apache AH-64, V22, Seahawk and customers like Boeing and Sikorsky, spending 70% of the time solving floor issues and make improvements.

Responsible for building bucket and frame assemblies, working with composite material (Kevlar and Spectra) and Baron Carbide ceramic for anti ballistic tiles.

Responsible for computerized manufacturing systems, CNC mill and lathe.

Creating Bill of material and solving MRB issues.

GOODRICH, ENGINE COMPONENTS, Tempe, Arizona 1988 - 2009

Manufacturing Engineer / 5-Axis Programmer (1988 - 2009)

Performed diversified engineering tasks necessary to manufacture rotating parts and diesel engine component for organizations such as Honeywell, Sundstrand, EMD, Pratt & Whitney, G.E., and Rolls Royce.

Use of Six Sigma tools and VOC (voice of customer) for a Sundstrand production cell.

Duties encompassed overall responsibility for production programs, including quotation, customer specification, analysis, process planning, VPI (vendor process instruction).

Fixture and tool design for CNC machines to support manufacturing cells, using Applicon Cad and Solid Edges, PC-DMIS for CMM.

Wrote CNC programs with PSI Fluid modeling for 5-axis milling.

Investigated, tested and initiated new manufacturing techniques, equipment, and tooling to improve productivity. Improved production yield from 65% to 97%.

Developed and implemented improvements on old processes to achieve $650,000 cost reduction.

EDUCATION

Certificate of Graduate Study, Numerical Control

Wentworth Institute of Technology, Boston, Massachusetts

Manufacturing Engineer Degree

Institute of Technology, Crotone, Italy

PROFESSIONAL DEVELOPMENT

Six Sigma (Green Belt) Certificate

Goodrich, Tempe, Arizona

Certificate of Accomplishment, Statistical Process Control (SPC)

Endicott College, Beverly, Massachusetts

Certificate Advanced Validator Computer Training (CMM)

Brown & Sharpe Professional Development Program

North Kingston, Rhode Island

Kaizen Certificate

Sundstrand, California



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