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Injection Molding Chemical Engineering

Location:
Bengaluru, KA, India
Salary:
35000-40000 per month
Posted:
March 02, 2017

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Resume:

Objective:

Seeking a responsible position in a reputed firm, which enables me to bring out the best in me, I look forward to join your company where my technical skill coupled with team spirit and experience will be an asset and allow me to grow with the growth of the organization.

PROFESSIONAL EXPERIENCE:

Having experience in Chemical Engineering in the field more than 14+ years of experience with excellent interpersonal skills, proven strengths, identifying opportunities for efficiencies, improvement in providing leadership feed to develop and implement in solution.

I) Employer : DAEJUNG MOPARTS PRIVATE LTD.S.P.Kovil,

Kanchipuram Dist., Chennai, Tamilnadu, India.

Designation : SHIFT IN-Charge

Duration : Aug 2016 to Oct 2016

Products : Manufacturer of automobile Plastic parts

&Rubber part.

ROLES & RESPONSIBILITIES:

Plastic Manufacturing Associate for 24/7 operation of robotic plastic injection molding machines.

Job responsibilities include; ability to run one to fourteen machines at a time, visual inspection and packaging of parts, operating auto load assembly machines, inspection of packaging products.

Identify and report any quality issues to appropriate persons.

Qualified individuals will have the following: Basic math, attention to detail, basic computer skills, and working with a sense of urgency.

Previous work in a manufacturing environment and/or Injection Molding experience, handling small/delicate parts and automobile industry preferred.

Ability to understand and adhere to policies and procedures, excellent written and verbal communication skills,

Ability and desire to work in a team orientated environment, quality conscious, and an aptitude for maintaining records.

Creating and maintaining process flow, PFMEA, line balancing, cell layout enhancements

Eliminating equipment and tooling downtime and reduce scrap

Assigned by the lead or supervisor for machining (MSSM). Cycle time, yields and costs

Have strong experience with PLC’s. Work with Plant operations & continuous improvement projects implemented to achieve goals and objectives.

Loads scheduled rubber product into molds on presses & operates controls to cure rubber product to quality specification.

Inspects quality of product cured & identifies any defects

Performs press safety check & documents findings; notifies supervisor of any issues with machinery, process, product, etc.

Stacks cured product and prepares for next stage in finishing process

(II) Employer : POLYMER CRAFT, HOSUR, TN, INDIA.

Designation : Production In-charge

Duration : July 2014 to July 2016

Products : Manufacturer of PVC, Extrusion & Injection

Molding

ROLES & RESPONSIBILITIES:

Planning of daily production activities in terms of output, quality, quantity, time available and labor requirements.

Product improvements and developments as required.

Ensuring product quality is in line with local standards.

Monitoring production output and adjusting processes and resources to achieve scheduled production.

Responsible for Reviewing Rejection / Rework of Components.

Preparation of SOP, Quality plans & Work Instructions etc.

Responsible for ISO record maintaining.

Maintenance of Molds, Dies & Fixtures.

Handling Sub-contractors.

Handling purchase of materials required for day to day maintenance of production unit and development of new products.

Assist to plan and organize inspecting/testing schedules and daily work activities.

Prepare daily activity reports and report any problems encountered.

Motivate, counsels and train all workmen to enhance higher productivity.

III) Employer : CHENNAI PETROLEUM CORPORATION LTD

TN, INDIA.

Designation : Chemical process Technician

Duration : Jun 2012 to Jun 2014

Products : Oil & Gas Refinery Products

ROLES & RESPONSIBILITIES:

Work closely with operations and planning to troubleshoot and optimize the plants.

Operate plant from DCS control panel.

Regular review of process variables and periodic performance analysis of processes and equipment.

Provide limits, tools, and advanced training to improve the capability of the operators.

Review and approve the process parameters adjustments to maximize yield, meet production plans, plant reliability and profitability based on process performance and laboratory results.

Ensure plant is operating safely, reliably and efficiently. Monitor variables such as temperature, pressure, level and flow rates. Operate heaters, compressors, exchangers, stabilizers, strippers, towers, boilers, etc.

Identify under-performing equipment and make recommendations for cleaning, repair, or modifications.

Prepare equipment for maintenance and re-commissioning activities.

Perform non-routine operations related tasks/activities such as shutdown work, facility modification and improvement etc.

Perform all tasks and responsibilities delegated by the supervisor with respect to the implementation of the 'Permit to Work System'.

Perform sampling of gas, liquid and produce water for analysis in accordance with oil and gas industry standards and regulations.

Perform Pipeline Pigging activities as per schedule. Prepare reports, take readings for rotating equipment such as Turbine generators, compressors, pumps, etc.

Participate in Damage Control effort in the event such need arises.

Perform chemical handling for process equipment.

(IV) Employer : MAZDA PLASTIC PVT LTD, SINGAPORE.

Designation : Chemical Process Technician

Duration : Sep 2004 to Jan 2012

Products : Leading manufacturer of PVC compound

ROLES & RESPONSIBILITIES:

Handle daily operational tasks and participate in plant troubleshooting

Prepare process equipment for mechanical work according to SOP procedures

Activity Carry out loading/unloading and raw material charging activities.

Responsible for overall Production.

Monitoring daily production as per production plan.

Coordination with quality control dept.

Basic Maintenance of Machine.

Ensuring that the production is cost effective.

Proper manpower & resources handling.

Responsible for monthly production, planning & controlling Wastage Control.

Manage and maintain chemical records and procedures for inspections.

Ensure that all products are manufactured, handled, stored, packaged and delivered in accordance with documented procedures.

Testing method classification regulated by ASTM method.

Perform analysis of raw materials, in-process and finished product samples.

Assist in inspection and testing activities of products to ensure customer required.

Assist to plan and organize inspecting/testing schedules and daily work activities.

Motivate, counsels and train all workmen to enhance higher productivity.

Color matching of cable grade, rigid pipe fitting, hose, cables & water bottles.

Accurate and proper recording of results of analysis in Lab Information Management System (LIMS).

Prepare and standardise laboratory reagents and materials used for analysis.

(V) Employer : R CHEM INDUSTRIAL & FINE CHEMICAL

PVT LTD, HOSUR, TN, INDIA.

Designation : Plant In-Charge

Duration : May 2002 – Aug 2004

Products : Chlorine, Acids & Sodium Asides

ROLES & RESPONSIBILITIES:

Overall in charge of production department handling production personnel.

Handling and maintenance of production equipments such as extractor, concentrator, reactors,

Spray drier, blenders and size reduction equipments.

Good exposure to equipment utilization production process and planning.

Good experience in the sodium amide & lead nitrate process.

INSTRUMENT HANDLED:

Tensile strength and elongation at break test by Shimaduz AGS 10 KND

Compositional analysis by thermo gravimeters.

Surface volume resistance test.

Thermal volume test for insulation sheath

Oxygen index test.

CS5 for *L*A*B color spectrometer test

Roller mill, pressure regulator.

FTIR (infrared spectrometer).

EQUIPMENTS HANDLED:

Compressors

Centrifugal and Reciprocating Compressors.

Columns

Atmospheric and Vacuum Distillation, Strippers, Glass Column (Hydrolysis), Isotropic Distillation.

Heat Exchangers

Shell & Tube, Double Pipe Exchangers, Thermosyphon Reboilers, Plate Heat Exchangers

Reactors

Different types of Continuous Stirred Tank Reactors (CSTR) and Plug Flow Tubular Reactors (PFTR), Glass lined Reactors

Absorption Tower

Tunnel Tray with Bubble cape

Driers

Tray Drier, Fluidized Bed Drier.

Storage Tanks

Fixed Roof Tanks.

EDUCATIONAL QUALIFICATION:

Under Graduation:

B.TECH - CHEMICAL ENGINEERING

Year of Passing - 2002

Institution - Sri Ram Engineering College, Chennai, TN, India

Percentage of Marks - First Class (64%)

Technical Education:

DIPLOMA IN CHEMICAL TECHNOLOGY

Year of Passing - 1999

Institution – Kongu Polytechnic College, Erode, TN, India.

Percentage of Marks – second class (61%)

Higher Secondary: (State Board)

Year of Passing – 1996

Institution - Z.K.M. Hr. Sec. School, Bodi, Theni, TN, India.

Percentage of Marks - 49%

SSLC: (State Board)

Year of Passing – 1994

Institution - Z.K.M. Hr. Sec. School, Bodi, Theni, TN, India.

Percentage of Marks - 49%

PROJECT DETAILS:

I)Organization : LARSEN&TOUBRO LTD

Duration : Jan 2002 – FEB 2002 (1 Months)

Location : Arakkonam, TN, India

Technical Guide : Mr. Kushwaha - H.O.D, L&T Cement

Works

Title: Design of Silo, Cooling Tower, Bag Filter and Methodologies of Off-Site

Facilities

PROJECT DESCRIPTION:

The technical parameter of the existing plant has been changed and modified with respect to Silo, jet pulse bag filter, cooling tower. This project has to be modified with the existing offside with dew consideration given through safety, cost estimation, material of constructions and Instrumentation. Finally this project provides the scope to alter design specification and modernization coupled with expansion for improving overall efficiency.

SOFTWARE SKILLS:

Operating Systems : Windows XP, Windows 7 & Windows 8

MS Office ( Word, Excel, Power Point )

PERSONAL PROFILE:

Father’s Name : S. Kanagarajamani

Date of Birth : 23/05/1979

Gender : Male

Religion : Hindu

Nationality : Indian

Hobbies : Playing Cricket, Listening Music & Reading Books

PASSPORT DETAILS:

Passport Number : G 9503037

Place of Issue : Singapore

Date of Expiry : 02/04/2019

DECLARATION:

I hereby declare that the above mentioned information furnished is true and correct to the best of my knowledge and belief.

Thanking you,

signature

Place : K.ANAND



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