Manager Manufacturing
Resume:
I. A. RAZAK
Tel: 647-***-**** ***@*********.**
Highlights of Qualifications:
An accomplished and highly energetic individual offering extensive experience in a diverse range of industries – Customer focussed, highly motivated, dynamic, and self-propelling, with proven skillsets. I have a wealth of experience within the Manufacturing/Aviation/Aerospace industry, Hands-on experience in Engineering manufacturing Process and Quality who offers a practical approach seeking to deliver value and exceed expectations. I am result driven, committed to offer great skill sets and deliver exceptional quality service to make a positive impact to the company. I am currently employed by B Tech manufacturing as a CNC programmer/machinist; program, setup and operate both milling and turning centers. Operating Mazaks (Mazatrol) and Hitachi Seiki (G- codes) equipment and all manual machines as required. I am seeking a more stable, long term employment as at B Tech the hours fluctuate based on the workload.
Twenty year’s + within the manufacturing sector serving the Aviation, Automotive, Aerospace and Defense, oil and Gas, Food and beverage, plastics, Chemical, medical, packaging, pulp/paper, Rail and mining
Excellent oral and written skills, capable of working with little or no supervision. A team member with inter-personal skills intent to exceed stakeholder’s expectations
Strong knowledge of manufacturing methods, experienced at 3-5 axis CNC machining, Mazak trained (Integrex 200S live tooling with sub-spindle and MSY100), Mazak VMC, CNC tooling, jigs and fixtures, toolmaking, assembly, manual machining, stamping, sheet metal and fabrication, welding and laser technology
Extensive working knowledge of Solid cam and Master cam, working with models and Catia.
Extensive CAD/CAM knowledge, 2D drafting/3D modelling/GD&T skills in Solid works (2011)
Extensive knowledge of Aircraft tool making, jigs and fixtures and electro-mechanical assemblies and inspection equipment
Working knowledge of ERM/ERP, Implemented and maintained QMS - ISO 9001
(AS9000/TS16949), QAP and continuous improvements, SOPs, document control and supplier maintenance
Sound knowledge of industry standards, knowledge of all materials, alloy steels, stainless and titanium bronze alloys, nickel alu-bronze, beryllium copper
Sound knowledge of post processes pertaining to manufacturing (MPS/TPM, Process Techniques; H- treatment, plating, painting, shop peen, MPI, FPI, NDT) Education, Professional Associations and Qualifications Mechanical Engineering (B. Eng.) With strong tooling knowledge Acquired accredited skills in the UK and Sweden in the aerospace and aviation industry
SME member and various affiliations and associations
Trained in ERM/ERP software – PSL datatrac, Job Boss
Trained in Solid works CAD and CAM package (2005 & 2011) I. A. RAZAK
Tel: 647-***-**** ***@*********.**
2 P a g e
Familiar with Auto Cad, Catia and several other Cad providers
Trained in ISO 9001-2008(certified auditor), AS9000 and TS16949
Trained Project management (PMP), purchasing and procurement and complete Turnkey solutions
Mazak trained (Integrex 200S and MSY100), proficient user of CNC lathes and mills, Fanuc and Siemens controls
Extensive knowledge and use of all manufacturing equipment, Capable of sheet metal and fabrication
Knowledge of forming and stamping, laser welding, reduxing, autoclaving and Fibre composites
proficient 2D/3D CAD drafting/Modelling and CAM & CNC Technology
Knowledge of SMT, PCB assembly and Cables & electro-mechanical assembly
Knowledge of MS office tools, Quick books, Photoshop and printing Industries served
Aviation, Aerospace and Defense, Telecommunications and Sat coms, broadcasting,
Mold tool, Packaging, Commercial Electric and Consumer Electronics and commercial hardware
Automotive and Motorsport, Chemical, Medical, Oil and Gas, Boat and Subsea
Food and Beverage Industry, pulp and paper, mining, Civil, Rail and Metro Employment Experience:
B Tech manufacturing (Canada) 2016- present
Sub contract manufacturer providing custom precision machined parts, welded and fabricated parts and assembly for variety of clients. Industries served automotive, aerospace, electronics, packaging, medical, oil and gas and maintenance and service
CNC mills and lathe programmer/setup and operate
Duties and Accomplishments:
Working with job travellers, Producing parts to blueprints and Cad data, Iges, dxf and step files
Currently working with Mazaktrol T32 and fusion 640 controls CNC mills and Lathes together with Fanuc and seimens controls
Creating G-code programs via Mastercam and use of Solidworks, Solidcam and Bobcad
Creating cad drawings, tooling, jigs and fixtures to aid production
Working to close tolerances on prototypes, low to medium volume custom parts milled and turned. Assemble parts to final requirements.
Assist in inspection and completing FAI’s as required
Assist in planning the manufacturing process for new parts and enhance current methods
Assisting in managing resources, training employees on various CNC machines, manual machines and machine maintenance to ensure full capabilities MACRO Products Ltd: (Canada) 2014 – 2015 (closure) I. A. RAZAK
Tel: 647-***-**** ***@*********.**
3 P a g e
Sub contract manufacturer providing one stop shop with value added services providing for precision machined, sheet metal, welded and fabricated parts for Tier1 and Tier2 clients. Industries served automotive, aerospace, telecommunications, food and beverage, packaging, medical, oil and gas and water purification.
Supervisor, programmer and lead machinist
Duties and Accomplishments:
Hands on, assisting in day to day management of a fast paced manufacturing business
Ensured all issues were resolved and correct documentation, drawings, travellers and materials at hand prior to manufacturing
Programming using Mastercam for Fanuc machines and working with Mazatrol, fusion 640 and T32 control for Mazak mills and lathes and setting up the same for production
Improved vendor supply chain and worked with core suppliers to improve lead times, reduced costs, Improve quality and ensured on time delivery
Managed and directed a team - team leaders and assignment of workload and improving QMS and continuous improvements
Responsible for design and producing jigs and fixtures to assist and improve production
Streamlining manufacturing software [Job boss] to improve travellers and ensure correct documentations for shop floor and supported Cad and Cam manufacturing
Assisted in inspection, use of calipers, micrometers, gauge blocks, bore gauges, shadow graph and CMM
Production of first article inspection and dealing with non-conformances and corrective actions
Managed resources, training and mentoring employees on various CNC machines, manual machines and machine maintenance to ensure full capabilities, promote health and safety at work
BOA Industries Inc. (Canada) 2014 – 2014 (4 months contract) Sub contract manufacturer providing for precision machined, welded and fabricated parts for Tier2 and Tier3 clients. Industries served automotive, aerospace, food and beverage and medical Business Development/Quality Manager
Duties and Accomplishments:
Responsibility of developing sales and creating new client portfolios
Introduced new and innovative marketing strategies and materials, including the production of a company brochure as a marketing tool to existing and new clients
Introduced the company to ISO 9001-2008 and its benefits, improved quality control and QMS to retain existing and prospective clients
The UPS Store: (Canada) 2012 – 2014 (Closure)
Business services, printing, Shipping/receiving, freight and logistics Operations Manager
Duties and Accomplishments:
I. A. RAZAK
Tel: 647-***-**** ***@*********.**
4 P a g e
Reconfiguration the procurement structure of the business and reduced running costs
Streamlined the purchasing and logistics process leading to improved supply chain
Improved printing solutions, provided complete design and print services ANR Manufacturing Ltd, (UK) 1992 – 2011
Sub contract manufacturer providing full turnkey solution, design for manufacture, both mechanical and electronic services, providing precision machined, welded, sheet metal and fabricated parts and assemblies and PCB’s and cable harnesses for OEM, Tier1 and Tier2 clients. Industries served automotive, aerospace, Aviation telecommunications, food and beverage, packaging, oil and gas, medical and visual display for commercial
Operational responsibility, Engineering manager and Quality Head Duties and Accomplishments:
Hands-on Operational responsibility, complete management and P&L of a fast paced medium sized business. Financial, Sales, Purchasing, Production, Engineering/Design/Drafting, Quality management system, training records, management reviews & Human Resources
Liaised with clients from Quotation to Conversion of Sales, Assisted client design engineers to provide solutions to aid production and cost effective final Product Realisation
Complete project management, worked closely with clients and suppliers to eliminate production/process issues and improve lead times and ensure on time delivery
Managed all aspects of manufacturing process, CNC and Manual of two-shift operation
Introduced new processes to reduce lead-times, achieve cost savings and increase profits
Designed and built jigs and fixtures and tooling required to aid production and ensure safety, quality and repeatability in production
Introduced and improved manufacturing processes by use of multi axis CNC machining (Mazak Integrex 5 axis simultaneous machining)
Introduced Electron Beam and laser welding process and applied its use in various projects to retain existing and secure new projects
Implemented and maintained ISO 9001-2008, Internal Audits & Continuous improvements
Implemented 5S, Lean Manufacturing and applied SMART techniques. Maintained training records
3D Modelling. CAD/CAM manufacturing; with Solid Works and Solid Cam; Auto Cad, Catia V5, Mastercam and Visual Cad
Aviation Tools Corporation (UK) 1985-1991
Tool room manager
Complete management of several large projects ranging from working on Concord, Lynx and Apache helicopters, in-flight refueling adaptor and personally designed and manufactured tooling for Airbus 320, APU door and Nose door and landing gear.
Managed and Assigned workload to staff ensuring tooling and prototypes completed on schedule for subsequent production runs
Languages: English (fluent) and Spanish (Good) and Kiswahili, urdu and punjabi
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