PRASAD K. A

Contact: 098******** /099******** E-Mail: acxtgi@r.postjobfree.com/ acxtgi@r.postjobfree.com

JOB OBJECTIVE

Seeking Managerial level Assignments in the areas of Production (Steel Fabrication-Sheet Metal / Heavy fabrications) with a leading Organization of repute in Manufacturing sector

PROFILE SUMMARY

A result oriented professional offering over 18 years of cross-functional Experience in Production, Fabrication, Plant Operations and Team Management in Manufacturing Industries

Previously associated with Lucy Switchgears FZC, (UAE, Dubai) as an Assistant Production Manager

Well versed with various type of Machineries such as CNC Laser / CNC Punching / CNC Bending / Shot Blasting / RCT Plant / Welding Sections and Powder Painting Plants

An Effective Communicator with strong Planning, Analytical and People Management Skills

Skilled in Managing Operations involving Resource & Materials Planning, In-Process Inspection, Team building and Coordination with the Internal Departments

Proven track record of Utilizing process-oriented approach towards the accomplishment of cost, profit, service and Organizational Goals

Proficient in handling Fabrication Operations, Carrying out Tests / Inspection for various processes and checking the Quality standards

CORE COMPETENCIES

Establishing various implementation strategies for achievement of the production targets

Overseeing activities from conceptualization to execution including finalization of technical specifications, procurement, stage inspections, scheduling, progress monitoring and manpower planning

Planning the day-to-day production related activities & schedules and allocating work for achieving monthly production targets

Taking stringent quality measures including preparation / maintenance of necessary documents to ensure compliance with standards and customer requirements

Deploying various methodologies to analyze processes, recommending modifications to minimize escalations & rejection, realize operational efficiencies, control costs and cycle-time

Developing maintenance & operational procedures to increase the efficiency, implementing process standards and ensuring adherence to preferred standards

Providing direction, motivation and training to the team for ensuring optimum performance

ORGANIZATIONAL EXPERIENCE

OCT’ 13-Till date Premier Controls, Bangalore, India as Works Manager

Key Result Areas:

Costing and Quotations for the fabricated items

Material Planning, Optimization and cost control

Production Planning and Monitering

Handling a team of 45 with Engineer and Foreman

Overall responsible of production, quality and despatch

Root cause study to Minimize the Failures / Scrap Reduction

Production Forecast and Inventory

May’12- Sep'13 Lucy Switchgears FZC, UAE as Assistant Production Manager

Key Result Areas:

Looked after production planning and managed the documents as per the ISO standards

Designed & developed reports related with production and submitted to management for effective snapshot

Handled a team of Team Leaders and 75 people in an significant way

Offered matrix training for various levels of employees for better productivity

Interfaced with various departments through Sage and Team Center Software across the Dubai and outside the Dubai

Carried out meetings with departments on daily basis to accomplished the targets

Highlights:

Successfully accomplished the targets through cost control techniques

Adroitly handled the entire Fabrication Department in an productive way

Jan’10-Apr’12 GRP Industries FZC, UAE as Assistant Production Manager

Key Result Areas:

Accountable for resource optimization, cost control, production delivery and material planning

Dealt with various operations and managed the entire workforce for streamlined functions

Interfaced with the Planning & Design Departments for internal work orders and better output

Handled a team of 60 people including Shift Engineers and different levels of skilled & semiskilled individuals

Monitored the process study at various levels of operations

Looked after the root cause study to reduced the breakdown the piece

Highlight:

Successfully employed manpower techniques to accomplished the monthly / yearly targets

Mar’08-Dec’09 Architectural Metal Works, Dubai, UAE as Sr. Production Engineer

Key Result Areas:

Looked after production & material planning, design of jigs & fixtures, job execution, quality of products and schedules delivery for smooth activities

Interacted with the planning department and project installation team for effective utilization of resources

Designed bar charts to monitored and managed the work progress

PREVIOUS EXPERIENCE

Mar’03-Mar’08 Hobel Flexibles Inc, Bangalore, India as Assistant Production Manager

(Manufactures of Stainless Steel Bellows, Hoses, Expansion Joints, Exhaust Manifolds, and Assemblies)

Key Result Areas:

Design of Tooling’s required for Development work with Co-ordination with the other departments

Handling the Documents for QS 9001 and TS 16949 Standards with Process study at different levels

Root cause study to Minimize the Failures / Scrap Reduction / Conduct the Internal Audits

Responsible for Overall Production delivery Schedules along with handling Shift Engineers and different levels of Skilled and Semiskilled workforce upto 150 Nos.

May’97-Mar’03 Samadhan Engineering Pvt. Ltd., Bangalore, India as Production Engineer

(Manufactures of MS Fabrication, Press work. M/c Shop and Winding of Rotors

Key Result Areas:

Quotations and Costings for the Drawings with Materials optimization and Procurement

Overall operations involved in manufacturing with Calibrations of the Machines / Measuring Instruments

Stock checking Annual / half yearly and Maintenance of the machines

Managing Press Shop ( 100 tonns – 200 tonns Capacity )

Handling different levels of skilled and semiskilled workforce up to 80 Nos

Pre-Inspection and Maintenance of Reports for the fabricated items.

Handling ISO Audits.

INTERNSHIP

Organization: Central Food Technical Research Institute (CFTRI), Mysore

Title: Design and Fabrication of a Prototype Parboiling Tank

Duration: Two Months

Designation: Project Trainee

Reporting Authority: A. Srinivas (Scientist)

Responsibility: Team Leader

TRAININGS

Trainings received on:

oAutoCAD

oPro / E2000

oFirefighting

oStickle Bricks

EDUCATION

B.E. (Mechanical Engineering) from National Institute of Engineering (NIE), Mysore, Karnataka.

12th from KLE College, Bangalore, Karnataka, India .

10th from St. John’s High School, Bangalore, Karnataka, India.

IT SKILLS

Well versed with:

oMS Office (Word, Excel & PowerPoint) and Outlook

oAutoCAD and Pro / E Software

oInternet Applications

PERSONAL DETAILS

Address: No.-315/13, 7th Main, 1st H. Cross, Behind BTS Depot, Vijayanagar, Bangalore-560040

Languages Known: English, Hindi, Telugu, Kannada, Tamil and Malayalam

Nationality: Indian

Passport Details: G 6471043 (Issued at Bangalore, Karnataka, India, Valid up to 16 / 12 / 2017)

Driving License Details: DL No.KA02/1836/2000-01 (Issued at Bangalore, India, Valid up to 09 /05 / 2020)

Visa Details: Employment Visa

Marital Status: Married

Number of Dependents: 01

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