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Industrial Engineer/Continuous Improvement Intern

Location:
Arlington, TX, 76013
Posted:
February 20, 2017

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Original resume on Jobvertise

Resume:

ATHARSH BARATH MYSORE BADRIPRASAD

***, ***** *** **, *** 204, Arlington, Texas 76013 E-mail : acxl5p@r.postjobfree.com

Phone: 682-***-**** LinkedIn : https://www.linkedin.com/in/atharshbarath

Summary

A zealous, passionate Industrial Engineer with practical experience and special skills in Lean Manufacturing, Quality

Systems, Process Improvement, Manufacturing Engineering and Supply Chain. Recipient of two awards for major

implementations during internship programs.

Skill Set

Design tools : SolidWorks, Solid Edge, CAD-Ian, AutoCAD

Simulation tools : Arena Simulator, WITNESS Simulator, Automation Studio

Data analysis tools : MATLAB, Weka, SAS, Minitab

Other skills : Advance Excel (Macros), SQL, MS Office Suite, MS Visio, AIAG Core tools

Education

Master of Science in Industrial Engineering August 2014

December 2016

University of Texas at Arlington, Texas, USA GPA

3.829 on 4.0

Honors: Lean Six-Sigma Green Belt ISCEA License Number: 251 3141; Validity

May 2018

Bachelor of Science in Mechanical Engineering August 2010

May 2014

Amrita Vishwa Vidyapeetham, Coimbatore, India GPA

7.53 on 10.0

Professional Experience

Industrial Engineer (Continuous Improvement) Intern

Pottorff, Inc Fort Worth, Texas December

2015 May 2016

Designed and developed the first assembly production schedule tool for the HVAC industry using Lean

techniques, which balanced the line automatically with required labor, workstations and drop-off rate based on

the product. Increased productivity up to 15% with the new scheduling and sequencing process

Implemented lean methods to reduce waste, designed non-conformance zones & process, performed

CAPA investigations including Root Cause Analysis (5 Why, Fishbone) to identify the source of problem

during every Kaizen meeting

One of the key players in implementing the Single Piece Flow methodology

Made a Value-Stream map which depicted value added, non-value added and auxiliary waste in the

process line

Developed a new material picking chart for the aluminium extrusion louver line and eliminated errors

in material picking

Re-designed the layout of 2 major product lines Louvers and Ceiling Fire Damper

Performed calculations with Industrial Engineers such as labor cost savings, time savings, takt time,

productivity, payback period, productivity gain per year for making decisions such as purchasing new

machinery

Industrial Engineer Intern

Pottorff, Inc Fort Worth, Texas June

2015 July 2015

Performed time-study on 12 process lines throughout the plant

Implemented 6S, JIT techniques, designed - fabricated transport carts to facilitate motion of parts

within the facility

Designed a new Kanban process for a high-volume damper line that demands continuous flow of parts

Created Standard Work Instruction Sheets which serves as a working manual for the operators in the

line

Process Improvement Intern

Best Engineers Pumps Pvt Ltd Coimbatore, India January

2014 April 2014

Workflow assessment across the plant by using Arena Simulator to check the actual output that could

be generated with the existing flow

Performed bottleneck analysis and eliminated them by regulating workflow across the line through

work balance among machines and operators

Designed a specialized ERP software for the company

Made and analysed the Value stream map, thereby increasing the output by eliminating non-value

added activities

Used operation research techniques to facilitate proper allocation of work to machines

Manufacturing Engineer Intern

Pricol Ltd Coimbatore, India April 2013 May 2013

Designed and fabricated a semi-automated pneumatic bush crimping machine used to crimp bushes to

the axle of an odometer and replaced the manual machine that served as a bottleneck.

Reduced the pressure variation caused by manual crimping by setting up pressure valves attached to the

crimping machine to facilitate uniform pressure. This reduced defects caused by variation in pressure and

increased flow of work in the line.

Quality Engineer Intern

SJS Enterprises Pvt Ltd Bangalore, India April 2012

May 2012

Performed defect analysis and used Pareto charts to identify the defects that has the most occurrence.

Used Six Sigma principles such as brainstorming techniques and Root Cause analysis for problem

solving. Implemented Statistical Process Control Charts in the process lines for visual process analysis and

reasoning.

Used regression analysis on quality parameters. Reduced 4.5% of the production costs by working with

the manufacturing department to produce defect free parts.

Projects

Trade impact of Panama Canal expansion on the Port of Los Angeles Supply Chain Study

June 2016 - July 2016

Current trade scenario, facilities and features at the Port of Los Angeles. Import export analysis through the port.

New features offered by Panama Canal. Logistics advantage in terms of Quantity and its impact on the Port of Los

Angeles.

Conveyor Belt - Project Management using MS Project August

- December 2015

2015

Developed a plan for the project, created work breakdown structures and work elements - created project teams, assigned

resources for activities, checked the inter-relationship between departments.

Scheduled the project using Gantt charts for an early finish without conflicts between resources.

Quality Analysis using Six Sigma methodology for Eaton, India October

2015 - December 2015

Analysed the problems in a tandem gear pump due to oil leakage, adopted DMAIC technique to implement the solution.

Data

collection, Analysis, repeatability and reproducibility measures to evaluate measuring techniques, used Pareto charts, fish-bone diagram

for Cause and effect relationship, FMEA, brainstorming sessions, performed 8D analysis etc.

Facility Design for ACME footwear August

2015 - December 2015

Analysed the current ACME footwear facility, determined inter-relationships between departments.

Computed the annual growth till 2018, designed a new facility by calculating area requirements pertaining to each department,

floor space, goods storage, rack, pallets, holding cost, labor and equipment required to run the facility etc. Determined the total area of

the facility and the cost that would be incurred to purchase land, equipment and additions for the facility.

Simulation Model of a Semi-Conductor I ndustry

January 2015 May 2015

Created a process map which established the work flow. Designed simulation models with varying machine and labor count.

Checked machine utilization factors. Maintained the objective of increasing process efficiency with effective line balance.

Simulated the models to determine ideal output that could be achieved at low cost. Used multiple mathematical functions to

determine accurate results in reality.

Multiple Linear Regression Analysis of NBA tournament October

2014 - December 2014

Performed data analysis, checked for correlation between variables, created an equation to predict the total points scored by a

team in NBA with respect to 4 variables matches played, rebounds, field throws made, field goals made with high accuracy.

Value Stream Map of a leading restaurant chain September

2014 - December 2014

Analysed the entire process, categorized steps into value added and non-value added. Re-designed procedures to eliminate

waste from the process.

Design of a safety fixture for the rivet machine John Deere line, Pricol India

April 2013 - May 2013

Designed and fabricated a poke-yoke type safety fixture based on worker ergonomics. Minimized hazards such as riveting on

the finger. Received appreciation for design from manufacturing engineering team.

Awards and Recognition

Best Implementation Award - Pricol Ltd

May 2013

Design-fabrication of a semi-automated crimping machine used to crimp bushes to axles of odometers used in

automotive

Best Student Intern - SJS Enterprises Pvt Ltd

May 2012

For the research contributed to minimize defects.

Combined efforts with quality engineers to employ statistical methods related to manufacturing processes.



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