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Welding Engineering

Location:
Durban, KZN, South Africa
Posted:
November 18, 2016

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Resume:

Identity number: 750**********

Passport Number: *55230483

10B Damba place Newlands East Durban 4037

072-******* Email: acxjs2@r.postjobfree.com / acxjs2@r.postjobfree.com

Welding Superintendent

Welding & Piping Supervisor

Foreman

Welder trainer

Attributes:

Courteous

Proactive

Committed

Team player

Output driven

People orientated

Service driven

Flexible

Attention to detail

Emotionally matured

Skills & strong points:

Compile and approval of weld process procedures

Compile of method statements as per job requirements

Ensure all doc e.g. rfi are place pre inspection of all

Material s consumables and in process welding and final inspection

Able to manage any welding department of the highest magnitude

Controlling all weld documentation and updating all production as per Pam's systems manage and controlling all welding activities and problem solving and people skills.

Activities review and approvals of wps, Pqr weld repair procedures weld

Experience:

…10 Years Petro Chemical, maintenance pipe welding experience in a supervisory level

…5 Years Petro Chemical, Shut Down, pipe welding experience in a supervisory level

…Knowledge of NDT processes

Knowledge of Post Weld Heat Treatment requirements

…Knowledge & experience pertaining to the requirements and welding acceptance criteria of the ASME and AWS codes and SP codes

…Experience in FCAW, GTAW, SMAW and automated systems

…Conversant with the OSHA Act 85 0f 1993

…Knowledge of distortion control

…Safe work procedures

…Risk assessments

…Pre Task Assessments

…High job demand in tight turnaround time requirement

…Highly developed managerial skills

…Formal Performance management system and application experience

Inherent Experience:

…Experience in welding the following materials in a petro chemical environment:

P1, P4, P8, P10H, P42, P43, P45

…10 years pipe welding experience in a petro chemical environment

…Conversant with ASME and AWS welding codes

…Able to understand and interpret a WPS

…Able to read and interpret welding symbol as depicted on drawings

…Able to read and interpret manufacturing drawings and piping ISO drawings

…Knowledge in the handling, storage and control of Stainless steels

…Knowledge in the handling, storage and control of different welding consumables

…Knowledge of the different welding power sources

…Able to develop welder qualifications and get welders tested efficiently

EMPLOYMENT HISTORY

2016 to 2016 Kentz (Saudi Arabia)

Current Site: Ras Tanura

CBU/TSS Department

Position: Welding Superintendent

Purpose of position:

Manage, plan, execute and control all welding related activities in the fabrication facility and on the construction site

Manage Supervisors, Forman, Welders and Welding Operators effectively on a daily basis.

Duties

Id traceability tracking & status reporting wht.pmid/alloy verification.

Consumable control procedure

Production weld status, welder project and individual repair rate

Nde backlog of weld status .special process& status per weld

PMI of deposited weld for alloyed materials within the scope of SAES-A-206

Final welding inspection @database report, welding summary/record and weld map per saep-1160

Controlling all weld documentation and updating all production as per Pam's system's

Manage and controlling all welding activities and problem solving and people skills.

Control and manage all welding activities as per Saudi Aramco standards .insure all procedures are as per Aramco standards

Responsible for procurement of all welding tools and equipment and consumables

Managing all weld activities and processes i.e er cuni steel, xxs, and many exotic, material, managing and control of all pqr as per project requirements

Fully functional in all client meeting and production reports

Reason for Leaving: End of Contract

2014 to 2016 Company: Goss and Balfe Engineering – South Africa

Current Site: Workshop Durban, South Africa

Position: Welding Supervisor

Previous Sites: SAPREF, Durban, South Africa (2015 /2016)

: SASOL Tremane - Mozambique -Foster wheeler LP Gas Project – (2015)

: Jacobs Training Centre Durban, South Africa – (2014)

Duties

Assessing and training of Students (Welding trade)

Testing and coding of Welders for various sites.

Using SMAW process and GTAW to advance pipe and plate welding

To learn the theory behind gas and arc welding techniques in cutting and joining of steel pipes and non-ferrous metals using shield metal and welding (SMAW) and gas tungsten Arc Welding (GTAW)

It is to develop the skills to make quality welds, defects free, using pipe of 1 inch to 8 inch. Strong points: i.e. Problem solving, weld diagnostics on all defects on all metals. Stainless steel duplex, chrome molly, carbon steel and plate welds, i.e. tanks and vessels.

Maintain sound knowledge of the WPS and material control of all welding activities.

Maintain a fine structure as of drawing up of well maps, reading of isometric drawing/NDT requests/QC Department.

Visual inspection of welds Safety being my key aspects, risk assessments; hazardous identification on job site

Drawing up of welds matrix sheets and well maps on a daily basis

Correct consumables as per process cards

Responsible for visual inspection of wells prior to NDE requests been handed in.

Plan and establish work schedules, assignments and production sequences to meet production goals.

Keep record of employee’s attendance and hours worked.

Hands on Welding foreman, supervisor.

Knowledge of welding all metals, exotics and all process

Excellent pass rate produced - A class students. Manage fabrication of heavy wall piping for various sites

Fabrication and erection of storage tanks, steelwork, welding of I beams and large steel structures

Weld process i.e. Subarc, Mig, and Fluxcore welding.

Calibrating of all machinery, ensuring company standards are met.

Due to the growth of technology in the industry, I am constantly doing research to keep myself updated on the latest technology worldwide.

2013 Company: Group five oil and Gas (Mossgass) Site: MOSSELBAY SOUTH AFRICA

Position Held: Welding Superintendent

Duties

Compiling Welding certs and wps as per work packs

Allocating Welders as per Shutdown requirements

Ensuring procedures are in place as per AIA packs

Compiling material certs and ensuring that weld chrono logs are updated daily

Working with QC and AIA on hold points

Ensuring welders qualifications are within range as per WPS

Providing Supervisors and Forman with duties as per shutdown requirements

Responsible for all Welding works and documentation on Shutdown

Reason for Leaving: End of Contract

2013 Company: Group five oil and Gas - (Trotec IV.) Site: DURBAN SOUTH AFRICA

-Fabrication of storage fuel tanks

Position Held: Welding Supervisor

Duties –

Strategic planning and managing work in all situations with all safety measures in place and maintaining all quality standards as per WPS

Effective training and exceptional leadership qualities motivating the team of 40 welders and 2 Forman to meeting safety and production targets.

Weld joint and fit ups inspection carrying out site supervision with NDT inspecting welder training.

Preparing of work progress reports and conducting toolbox meetings daily.

Ensuring that welding consumables is stores and controlled as per specification laid by WPS.

Material identification and quality maintaining.

Well knowledgeable with WPS OIP.NEC contract procedures

Managing the construction of 8 (eight) tanks in charge of welding activities .i.e.

Weld consumable orders, monitoring of all welding machinery, checks and calibration all fit-up checks.

Final welding inspection all safety issues and checks attendance monitoring all final welding checks prior to NDE.

Plan and establish work schedules, assignments and production targets

Quality control is his key aspect

Reason for Leaving: End of Contract

2012 Company: Flour Daniel Sasol Wax Plant – Site: SASOL 1 VEREENIGING SOUTH AFRICA

Position Held: Welding Supervisor

Duties

Drawing up of DSTIS’S conducting Morning safety talks. Daily site walks with safety department analysing the unite to be safe for duties

Conducting and executing daily activities to Forman on key priorities to execute

Safety and production meetings with client and QC department

Rooting checks on all welding equipment analysing of all supplies of weld consumables

Capturing of all weld records from Forman’s and compiling all documents in filing order

Random visual checks on all fit ups and final weld profiles

Daily team talks on quality and production

All welding diagnostics done personally

Plan and establish work schedules, assignments and production targets

Time keeping and attendance monitoring

Very low reject rate all in criteria acceptance.

Reason for Leaving: End of Contract

2012 Company: Kentz Site: SASOL NATREF SHUTDOWN VEREENIGING SOUTH AFRICA

Position Held: Welding Supervisor

Duties

Ensuring all work permits are in place

Site walks done before work, daily

Ensuring all WPS standards are met and followed

Leading the night shift team, ensuring all lighting is in place

All fitups checks and final welds. Checks before released to QC department

Combining of weld maps and weld matrix sheets

Ensuring all welder qualifications are in order as per task at hand as per PQR

Plan and establish work schedules, assignments and production targets

Safety production in order as per task at hand

Safety production my key aspect. Project completed safety and production and quality standards were met

Project successfully

Reason for Leaving: End of Contract

2011 to 2012 Company: Grinaker LTA Site: SASOL SECUNDA PETRO CHEM

SASOL GASIFICATION EXTENSION

Position Held: Welding Supervisor

Duties

Ensuring and laying out work and instructions to welding foreman

Attending production and safety as per project requirements

Co – coordinating of power and diesel for welding equipment

Drawing up safety DSTI and safety walks on site daily with safety department

Ensuring production targets are met in a safe manner

Making sure correct WPS is used as per process cards

Responsible for visual inspections of welds handed in daily

Compiling of all weld records

Plan and establish work schedules, assignments and production targets

Insuring all safety standards are met before executing weld tasks to be filled in on all duties

All work permits in place. Due to project ensure that gas vapour levels kept low for working environment.

Reason for Leaving: End of Contract

2011 to 2012 Company: LTA Gasification Site: SASOL SECUNDA SOUTH AFRICA

Position Held: Welding Supervisor

Duties

Insuring all safety measures are in place

DSTIS – STA’s all in place prior to work taking place

Production and safety meetings held by myself to ensure that all targets are met

Daily tasks distributed to relevant parties

In charge of piping and tankage

Fit-up check, final welds checked

Cosmetics

Plan and establish work schedules, assignments and production targets

Ensure correct WPS are followed

Prior to the NDE request. All NDE reports done and all relevant paperwork in order

Capturing of welds, filing and compiling of all welding activities

Project completed in record time

No injuries and low reject rate

Reason for Leaving: End of Contract

2010 Company: Stevail Engineering - BURNSTON GOLD MINE (BALFOUR) SOUTH AFRICA

Position Held: Pipe Welding Foreman

Duties

Working with segmated Bonds

Sweep tees lobster back. All Fabrication

Managed a team of 36 welders

Ensured and captured all weld records

Ensure all welding accepted on tanks prior to NDT – NDE

Drawing up of weld maps – as per isometric

Ensuring of correct WPS used as per weld spec

Plan and establish work schedules, assignments and production targets

Weld diagnostics reject identification

Correct consumables, as per process cards

Client meeting on production and safety done daily

Dealing with HR matters. Time keeping, attendance monitoring, hours monitoring hours worked.

Project Completed in record time reject rate

Reason for Leaving: End of Contract

2010 Company: SHM Engineering Workshop Site: SAPREF PETRO CHEM PLANT DURBAN SOUTH AFRICA

Position Held: Welding Supervisor

Duties

Fabrication – Vessels, Tanks, Piping

Consumable orders, i.e.: wire, rods, gas, machines

I kept record of use and handling of weld consumables

Insuring the correct use of equipment

In the correct WPS used in executing correct job

Had to insure no contamination as working with 316 stainless

5 chrome and 7016 carbon steel

Visual checks and weld fitups and final weld profiles, cosmetics are met

Attending production and safety meetings with client.

Weld diagnostics my key task executing weld procedure as per weld spec

Final inspection and final decisions as to QA, QC handover.

Plan and establish work schedules, assignments and production targets

All weld process cards and weld maps done correctly

Safety topics and DSTIS done daily

Project completed and safety and with very low reject rate 6%

SANDS SHM

Reason for Leaving: End of Contract

2010 Company: CDT Engineering - Zimbabwe

Position Held: Welding Foreman

Duties

Our task was to replace 600 Diameter stainless steel pipeline,

I Setup Workshop and we had plates rolled and welded to form 1 kilometre pipe.

Drew up all procedures and put plans in place

Ensure that welders are in range and correct consumables were used.

2009 Company: LTA Sapref - DURBAN SOUTH AFRICA

Position Held: Welding Foreman

Duties

Ensure correct use of all welding procedures and maintaining of quality assurance

Compiling of all weld documents

Ensuring WPS is followed in accordance

Ensuring correct consumables is used on correct materials

Reason for Leaving: End of Contract

2008 Company: Logistics International – ABU DHABI WELDING REFINERY U.A.E

Position Held: Tube welder / Supervisor

Duties

Instructor – Handed a team of Asian Welders, had to teach and assess them on welding and

Repairing of luxury yacht

Teach and tutor them on all plate welding and processes

Ensuring that it is done in safety manner

My program was very successfully

Reason for Leaving: End of Contract

2008 Company: ELGIN - BAYHEAD SOUTH AFRICA

Position Held: Welding Supervisor

Duties

Ensure correct use of all welding procedures and maintaining of quality assurance

Compiling of all weld documents

Ensuring WPS is followed in accordance

Ensuring correct consumables is used on correct materials

Reason for Leaving: End of Contract

2007 to 2008 Company: Hydra Arc; Site: Sasol SECUNDA SOUTH AFRICA

Position Held: Welder

Duties

All types of welding, tanks; gas lines; fuel lines

Repairs and replacing all lines

Reason for Leaving: End of Contract

2007 Company: Deep Venture Drilling – CAMEROON

Position: Rig Welding Foreman

Duties

Ensure all welds are in and according to wps

Heavy Wall, Mud pipes – endure all welding is according to spec

Ensure Welders are within range

Reason for Leaving: End of Contract

2006 Company: Petro SOUTH AFRICA

Position: Welder

Duties

Welding all headers and jacket piping

Chrom piping 9 chrom. High pressure steam piping

Reason for Leaving: End of Contract

2005 Company: Murray and Roberts - Site MONDI PAPER DURBAN SOUTH AFRICA

Position Held: Welder

Duties

Welding of stainless steel piping

Sielding gas – Superoot process

Welding of Duplex material

All stainless steel pipes

Stainless tanks 100 % pass rate

Reason for Leaving: End of Contract

2005 Company: Kentz (PTY) LTD - DURBAN SOUTH AFRICA

Position Held: Welder

Duties

Welding of heavy wall piping

Sch 160 ; tig ; root stick welding

ASME 100% pass rate

Reason for Leaving: End of Contract

2003 to 2004 Company: Murray and Roberts Site: RICHARDSBAY SOUTH AFRICA

Position Held: Welder

Duties

Welding of Duplex material

All stainless steel pipes

Stainless tanks 100 % pass rate

Reason for Leaving: End of Contract

2001 to 2003 Company: NIS (Natal Inspection Services) Site: REDHILL, DURBAN SOUTH AFRICA

Position Held: Welder

Duties Welding of Vessels; Tanks and Drums

Welding gtaw hand test hartbreaker

6G ; 2G ; 4G Welding

Reason for Leaving: End of Contract

2000 Company: SA FIVE Engineering, Site: CAPETOWN SOUTH AFRICA

Position Held: Welder

Duties

Welding of Duplex and Super duplex

Welding of 6GR Jacket piping

All offshore piping done and welded at highest quality

Reason for Leaving: End of Contract

2000 Company: PMC Engineering -Site: SASOL SECUNDA

Position Held: Welding (6 GR)

Duties

Welding and repairing on all pipes

Welding on 100% ut gas lines

Reason for Leaving: End of Contract

1998 to 1999 Company: ABC Recruitment International - UNITED STATES OF AMERICA

Site: 1. America New Orleans Ship Yards

2. Metro Atlanta Georgia Shipyard

Position Held: Welder

Duties

Welding on aircraft carrier: MIG; Tig and Stick

Welding of gearboxes on ship, cast iron welding

Welding of bulk heads and ribs on the ship

Repairs on all processes on us nassar ships

Ship repair and ship building

Reason for Leaving: End of Contract

1995 to 1998 Company: OCC (ISCOR) Site: VANDERBIJLPARK (SOUTH AFRICA)

Position Held: Welder

Duties

Welding of tanks LH Root backgoughing

Welding of steam pipes – high pressure piping

Repairs and maintenance of the site

Welding of all metals, titanium, stainless, carbon and steel

Reason for Leaving: End of Contract

EDUCATION AND WELDING ACHIEVEMENTS

2016 – Certificate of Authentication – Department of International Relations and Cooperation, Pretoria

2016 – Welder Performance Qualification Record - John Thompson

2015 – Certificate of Service –Welding Supervisor – Rodcon Engineering Services

2013 - Certificate of Service - Supervisor – Group Five

2013 - Certificate of Service – Supervisor: Piping/Welding – Group Five

2012 - Certificate of Completion - Construction Regulations – Fluor

2012 - Certificate of Completion - Confined Space Entry – Fluor

2012 - Certificate of Completion – Legal Liability – Fluor

2012 – Certificate of Completion – Hazards Identification & Risk Assessment (HIRA)

2012 – Certificate of Service – Welding Foreman - D&M Engineering

2010- Certificate of Service –Welding Supervisor- S.H.M Engineering cc

2010 – Certificate of Service – Fabrication Pipe Welding Foreman – Steval

1994 – Statement of Results - Newlands East Secondary School

REFERENCES

Khader Hussain (KENTZ CO. LTD) Tel: +966-********* acxjs2@r.postjobfree.com

Mario Fynn (Goss and Balfe Engineering) Tel: +27-713**-*****

Carlo Morango (Group five) Tel: +27-760******* acxjs2@r.postjobfree.com

Quinton (Group FIVE Trotec) Tel: +27-82-837****

Nick Brits (Group five) Tel: +27-823******

Nathassja Raubenheimer (CPS) Tel: +27-865****** acxjs2@r.postjobfree.com

Henry (Fluor Daniels) Tel: +27-832******

Lynton (Kentz) Tel: +27-832******

Guis (Stevail Engineering Tel: +27-13-246**** acxjs2@r.postjobfree.com

SM Mohair (SHM Engineering) Tel: +27-31-465**** acxjs2@r.postjobfree.com

Augustine Stoffels Tel: +27-84-668****

John Rothchild (Logistics International) Tel: 040*-****** acxjs2@r.postjobfree.com

Carlo (Zimbabwe) Tel: 079-****-***

Nordean Sulaiman (ABC RECRUIT. INTERNATIONAL) acxjs2@r.postjobfree.com

Larry Bowker (ISCOR STEEL) Tel: +27-78-426****

[i]

[i] Mario Derby C.V.



Contact this candidate