Identity number: 750**********
Passport Number: *55230483
10B Damba place Newlands East Durban 4037
072-******* Email: acxjs2@r.postjobfree.com / acxjs2@r.postjobfree.com
Welding Superintendent
Welding & Piping Supervisor
Foreman
Welder trainer
Attributes:
Courteous
Proactive
Committed
Team player
Output driven
People orientated
Service driven
Flexible
Attention to detail
Emotionally matured
Skills & strong points:
Compile and approval of weld process procedures
Compile of method statements as per job requirements
Ensure all doc e.g. rfi are place pre inspection of all
Material s consumables and in process welding and final inspection
Able to manage any welding department of the highest magnitude
Controlling all weld documentation and updating all production as per Pam's systems manage and controlling all welding activities and problem solving and people skills.
Activities review and approvals of wps, Pqr weld repair procedures weld
Experience:
…10 Years Petro Chemical, maintenance pipe welding experience in a supervisory level
…5 Years Petro Chemical, Shut Down, pipe welding experience in a supervisory level
…Knowledge of NDT processes
Knowledge of Post Weld Heat Treatment requirements
…Knowledge & experience pertaining to the requirements and welding acceptance criteria of the ASME and AWS codes and SP codes
…Experience in FCAW, GTAW, SMAW and automated systems
…Conversant with the OSHA Act 85 0f 1993
…Knowledge of distortion control
…Safe work procedures
…Risk assessments
…Pre Task Assessments
…High job demand in tight turnaround time requirement
…Highly developed managerial skills
…Formal Performance management system and application experience
Inherent Experience:
…Experience in welding the following materials in a petro chemical environment:
P1, P4, P8, P10H, P42, P43, P45
…10 years pipe welding experience in a petro chemical environment
…Conversant with ASME and AWS welding codes
…Able to understand and interpret a WPS
…Able to read and interpret welding symbol as depicted on drawings
…Able to read and interpret manufacturing drawings and piping ISO drawings
…Knowledge in the handling, storage and control of Stainless steels
…Knowledge in the handling, storage and control of different welding consumables
…Knowledge of the different welding power sources
…Able to develop welder qualifications and get welders tested efficiently
EMPLOYMENT HISTORY
2016 to 2016 Kentz (Saudi Arabia)
Current Site: Ras Tanura
CBU/TSS Department
Position: Welding Superintendent
Purpose of position:
Manage, plan, execute and control all welding related activities in the fabrication facility and on the construction site
Manage Supervisors, Forman, Welders and Welding Operators effectively on a daily basis.
Duties
Id traceability tracking & status reporting wht.pmid/alloy verification.
Consumable control procedure
Production weld status, welder project and individual repair rate
Nde backlog of weld status .special process& status per weld
PMI of deposited weld for alloyed materials within the scope of SAES-A-206
Final welding inspection @database report, welding summary/record and weld map per saep-1160
Controlling all weld documentation and updating all production as per Pam's system's
Manage and controlling all welding activities and problem solving and people skills.
Control and manage all welding activities as per Saudi Aramco standards .insure all procedures are as per Aramco standards
Responsible for procurement of all welding tools and equipment and consumables
Managing all weld activities and processes i.e er cuni steel, xxs, and many exotic, material, managing and control of all pqr as per project requirements
Fully functional in all client meeting and production reports
Reason for Leaving: End of Contract
2014 to 2016 Company: Goss and Balfe Engineering – South Africa
Current Site: Workshop Durban, South Africa
Position: Welding Supervisor
Previous Sites: SAPREF, Durban, South Africa (2015 /2016)
: SASOL Tremane - Mozambique -Foster wheeler LP Gas Project – (2015)
: Jacobs Training Centre Durban, South Africa – (2014)
Duties
Assessing and training of Students (Welding trade)
Testing and coding of Welders for various sites.
Using SMAW process and GTAW to advance pipe and plate welding
To learn the theory behind gas and arc welding techniques in cutting and joining of steel pipes and non-ferrous metals using shield metal and welding (SMAW) and gas tungsten Arc Welding (GTAW)
It is to develop the skills to make quality welds, defects free, using pipe of 1 inch to 8 inch. Strong points: i.e. Problem solving, weld diagnostics on all defects on all metals. Stainless steel duplex, chrome molly, carbon steel and plate welds, i.e. tanks and vessels.
Maintain sound knowledge of the WPS and material control of all welding activities.
Maintain a fine structure as of drawing up of well maps, reading of isometric drawing/NDT requests/QC Department.
Visual inspection of welds Safety being my key aspects, risk assessments; hazardous identification on job site
Drawing up of welds matrix sheets and well maps on a daily basis
Correct consumables as per process cards
Responsible for visual inspection of wells prior to NDE requests been handed in.
Plan and establish work schedules, assignments and production sequences to meet production goals.
Keep record of employee’s attendance and hours worked.
Hands on Welding foreman, supervisor.
Knowledge of welding all metals, exotics and all process
Excellent pass rate produced - A class students. Manage fabrication of heavy wall piping for various sites
Fabrication and erection of storage tanks, steelwork, welding of I beams and large steel structures
Weld process i.e. Subarc, Mig, and Fluxcore welding.
Calibrating of all machinery, ensuring company standards are met.
Due to the growth of technology in the industry, I am constantly doing research to keep myself updated on the latest technology worldwide.
2013 Company: Group five oil and Gas (Mossgass) Site: MOSSELBAY SOUTH AFRICA
Position Held: Welding Superintendent
Duties
Compiling Welding certs and wps as per work packs
Allocating Welders as per Shutdown requirements
Ensuring procedures are in place as per AIA packs
Compiling material certs and ensuring that weld chrono logs are updated daily
Working with QC and AIA on hold points
Ensuring welders qualifications are within range as per WPS
Providing Supervisors and Forman with duties as per shutdown requirements
Responsible for all Welding works and documentation on Shutdown
Reason for Leaving: End of Contract
2013 Company: Group five oil and Gas - (Trotec IV.) Site: DURBAN SOUTH AFRICA
-Fabrication of storage fuel tanks
Position Held: Welding Supervisor
Duties –
Strategic planning and managing work in all situations with all safety measures in place and maintaining all quality standards as per WPS
Effective training and exceptional leadership qualities motivating the team of 40 welders and 2 Forman to meeting safety and production targets.
Weld joint and fit ups inspection carrying out site supervision with NDT inspecting welder training.
Preparing of work progress reports and conducting toolbox meetings daily.
Ensuring that welding consumables is stores and controlled as per specification laid by WPS.
Material identification and quality maintaining.
Well knowledgeable with WPS OIP.NEC contract procedures
Managing the construction of 8 (eight) tanks in charge of welding activities .i.e.
Weld consumable orders, monitoring of all welding machinery, checks and calibration all fit-up checks.
Final welding inspection all safety issues and checks attendance monitoring all final welding checks prior to NDE.
Plan and establish work schedules, assignments and production targets
Quality control is his key aspect
Reason for Leaving: End of Contract
2012 Company: Flour Daniel Sasol Wax Plant – Site: SASOL 1 VEREENIGING SOUTH AFRICA
Position Held: Welding Supervisor
Duties
Drawing up of DSTIS’S conducting Morning safety talks. Daily site walks with safety department analysing the unite to be safe for duties
Conducting and executing daily activities to Forman on key priorities to execute
Safety and production meetings with client and QC department
Rooting checks on all welding equipment analysing of all supplies of weld consumables
Capturing of all weld records from Forman’s and compiling all documents in filing order
Random visual checks on all fit ups and final weld profiles
Daily team talks on quality and production
All welding diagnostics done personally
Plan and establish work schedules, assignments and production targets
Time keeping and attendance monitoring
Very low reject rate all in criteria acceptance.
Reason for Leaving: End of Contract
2012 Company: Kentz Site: SASOL NATREF SHUTDOWN VEREENIGING SOUTH AFRICA
Position Held: Welding Supervisor
Duties
Ensuring all work permits are in place
Site walks done before work, daily
Ensuring all WPS standards are met and followed
Leading the night shift team, ensuring all lighting is in place
All fitups checks and final welds. Checks before released to QC department
Combining of weld maps and weld matrix sheets
Ensuring all welder qualifications are in order as per task at hand as per PQR
Plan and establish work schedules, assignments and production targets
Safety production in order as per task at hand
Safety production my key aspect. Project completed safety and production and quality standards were met
Project successfully
Reason for Leaving: End of Contract
2011 to 2012 Company: Grinaker LTA Site: SASOL SECUNDA PETRO CHEM
SASOL GASIFICATION EXTENSION
Position Held: Welding Supervisor
Duties
Ensuring and laying out work and instructions to welding foreman
Attending production and safety as per project requirements
Co – coordinating of power and diesel for welding equipment
Drawing up safety DSTI and safety walks on site daily with safety department
Ensuring production targets are met in a safe manner
Making sure correct WPS is used as per process cards
Responsible for visual inspections of welds handed in daily
Compiling of all weld records
Plan and establish work schedules, assignments and production targets
Insuring all safety standards are met before executing weld tasks to be filled in on all duties
All work permits in place. Due to project ensure that gas vapour levels kept low for working environment.
Reason for Leaving: End of Contract
2011 to 2012 Company: LTA Gasification Site: SASOL SECUNDA SOUTH AFRICA
Position Held: Welding Supervisor
Duties
Insuring all safety measures are in place
DSTIS – STA’s all in place prior to work taking place
Production and safety meetings held by myself to ensure that all targets are met
Daily tasks distributed to relevant parties
In charge of piping and tankage
Fit-up check, final welds checked
Cosmetics
Plan and establish work schedules, assignments and production targets
Ensure correct WPS are followed
Prior to the NDE request. All NDE reports done and all relevant paperwork in order
Capturing of welds, filing and compiling of all welding activities
Project completed in record time
No injuries and low reject rate
Reason for Leaving: End of Contract
2010 Company: Stevail Engineering - BURNSTON GOLD MINE (BALFOUR) SOUTH AFRICA
Position Held: Pipe Welding Foreman
Duties
Working with segmated Bonds
Sweep tees lobster back. All Fabrication
Managed a team of 36 welders
Ensured and captured all weld records
Ensure all welding accepted on tanks prior to NDT – NDE
Drawing up of weld maps – as per isometric
Ensuring of correct WPS used as per weld spec
Plan and establish work schedules, assignments and production targets
Weld diagnostics reject identification
Correct consumables, as per process cards
Client meeting on production and safety done daily
Dealing with HR matters. Time keeping, attendance monitoring, hours monitoring hours worked.
Project Completed in record time reject rate
Reason for Leaving: End of Contract
2010 Company: SHM Engineering Workshop Site: SAPREF PETRO CHEM PLANT DURBAN SOUTH AFRICA
Position Held: Welding Supervisor
Duties
Fabrication – Vessels, Tanks, Piping
Consumable orders, i.e.: wire, rods, gas, machines
I kept record of use and handling of weld consumables
Insuring the correct use of equipment
In the correct WPS used in executing correct job
Had to insure no contamination as working with 316 stainless
5 chrome and 7016 carbon steel
Visual checks and weld fitups and final weld profiles, cosmetics are met
Attending production and safety meetings with client.
Weld diagnostics my key task executing weld procedure as per weld spec
Final inspection and final decisions as to QA, QC handover.
Plan and establish work schedules, assignments and production targets
All weld process cards and weld maps done correctly
Safety topics and DSTIS done daily
Project completed and safety and with very low reject rate 6%
SANDS SHM
Reason for Leaving: End of Contract
2010 Company: CDT Engineering - Zimbabwe
Position Held: Welding Foreman
Duties
Our task was to replace 600 Diameter stainless steel pipeline,
I Setup Workshop and we had plates rolled and welded to form 1 kilometre pipe.
Drew up all procedures and put plans in place
Ensure that welders are in range and correct consumables were used.
2009 Company: LTA Sapref - DURBAN SOUTH AFRICA
Position Held: Welding Foreman
Duties
Ensure correct use of all welding procedures and maintaining of quality assurance
Compiling of all weld documents
Ensuring WPS is followed in accordance
Ensuring correct consumables is used on correct materials
Reason for Leaving: End of Contract
2008 Company: Logistics International – ABU DHABI WELDING REFINERY U.A.E
Position Held: Tube welder / Supervisor
Duties
Instructor – Handed a team of Asian Welders, had to teach and assess them on welding and
Repairing of luxury yacht
Teach and tutor them on all plate welding and processes
Ensuring that it is done in safety manner
My program was very successfully
Reason for Leaving: End of Contract
2008 Company: ELGIN - BAYHEAD SOUTH AFRICA
Position Held: Welding Supervisor
Duties
Ensure correct use of all welding procedures and maintaining of quality assurance
Compiling of all weld documents
Ensuring WPS is followed in accordance
Ensuring correct consumables is used on correct materials
Reason for Leaving: End of Contract
2007 to 2008 Company: Hydra Arc; Site: Sasol SECUNDA SOUTH AFRICA
Position Held: Welder
Duties
All types of welding, tanks; gas lines; fuel lines
Repairs and replacing all lines
Reason for Leaving: End of Contract
2007 Company: Deep Venture Drilling – CAMEROON
Position: Rig Welding Foreman
Duties
Ensure all welds are in and according to wps
Heavy Wall, Mud pipes – endure all welding is according to spec
Ensure Welders are within range
Reason for Leaving: End of Contract
2006 Company: Petro SOUTH AFRICA
Position: Welder
Duties
Welding all headers and jacket piping
Chrom piping 9 chrom. High pressure steam piping
Reason for Leaving: End of Contract
2005 Company: Murray and Roberts - Site MONDI PAPER DURBAN SOUTH AFRICA
Position Held: Welder
Duties
Welding of stainless steel piping
Sielding gas – Superoot process
Welding of Duplex material
All stainless steel pipes
Stainless tanks 100 % pass rate
Reason for Leaving: End of Contract
2005 Company: Kentz (PTY) LTD - DURBAN SOUTH AFRICA
Position Held: Welder
Duties
Welding of heavy wall piping
Sch 160 ; tig ; root stick welding
ASME 100% pass rate
Reason for Leaving: End of Contract
2003 to 2004 Company: Murray and Roberts Site: RICHARDSBAY SOUTH AFRICA
Position Held: Welder
Duties
Welding of Duplex material
All stainless steel pipes
Stainless tanks 100 % pass rate
Reason for Leaving: End of Contract
2001 to 2003 Company: NIS (Natal Inspection Services) Site: REDHILL, DURBAN SOUTH AFRICA
Position Held: Welder
Duties Welding of Vessels; Tanks and Drums
Welding gtaw hand test hartbreaker
6G ; 2G ; 4G Welding
Reason for Leaving: End of Contract
2000 Company: SA FIVE Engineering, Site: CAPETOWN SOUTH AFRICA
Position Held: Welder
Duties
Welding of Duplex and Super duplex
Welding of 6GR Jacket piping
All offshore piping done and welded at highest quality
Reason for Leaving: End of Contract
2000 Company: PMC Engineering -Site: SASOL SECUNDA
Position Held: Welding (6 GR)
Duties
Welding and repairing on all pipes
Welding on 100% ut gas lines
Reason for Leaving: End of Contract
1998 to 1999 Company: ABC Recruitment International - UNITED STATES OF AMERICA
Site: 1. America New Orleans Ship Yards
2. Metro Atlanta Georgia Shipyard
Position Held: Welder
Duties
Welding on aircraft carrier: MIG; Tig and Stick
Welding of gearboxes on ship, cast iron welding
Welding of bulk heads and ribs on the ship
Repairs on all processes on us nassar ships
Ship repair and ship building
Reason for Leaving: End of Contract
1995 to 1998 Company: OCC (ISCOR) Site: VANDERBIJLPARK (SOUTH AFRICA)
Position Held: Welder
Duties
Welding of tanks LH Root backgoughing
Welding of steam pipes – high pressure piping
Repairs and maintenance of the site
Welding of all metals, titanium, stainless, carbon and steel
Reason for Leaving: End of Contract
EDUCATION AND WELDING ACHIEVEMENTS
2016 – Certificate of Authentication – Department of International Relations and Cooperation, Pretoria
2016 – Welder Performance Qualification Record - John Thompson
2015 – Certificate of Service –Welding Supervisor – Rodcon Engineering Services
2013 - Certificate of Service - Supervisor – Group Five
2013 - Certificate of Service – Supervisor: Piping/Welding – Group Five
2012 - Certificate of Completion - Construction Regulations – Fluor
2012 - Certificate of Completion - Confined Space Entry – Fluor
2012 - Certificate of Completion – Legal Liability – Fluor
2012 – Certificate of Completion – Hazards Identification & Risk Assessment (HIRA)
2012 – Certificate of Service – Welding Foreman - D&M Engineering
2010- Certificate of Service –Welding Supervisor- S.H.M Engineering cc
2010 – Certificate of Service – Fabrication Pipe Welding Foreman – Steval
1994 – Statement of Results - Newlands East Secondary School
REFERENCES
Khader Hussain (KENTZ CO. LTD) Tel: +966-********* acxjs2@r.postjobfree.com
Mario Fynn (Goss and Balfe Engineering) Tel: +27-713**-*****
Carlo Morango (Group five) Tel: +27-760******* acxjs2@r.postjobfree.com
Quinton (Group FIVE Trotec) Tel: +27-82-837****
Nick Brits (Group five) Tel: +27-823******
Nathassja Raubenheimer (CPS) Tel: +27-865****** acxjs2@r.postjobfree.com
Henry (Fluor Daniels) Tel: +27-832******
Lynton (Kentz) Tel: +27-832******
Guis (Stevail Engineering Tel: +27-13-246**** acxjs2@r.postjobfree.com
SM Mohair (SHM Engineering) Tel: +27-31-465**** acxjs2@r.postjobfree.com
Augustine Stoffels Tel: +27-84-668****
John Rothchild (Logistics International) Tel: 040*-****** acxjs2@r.postjobfree.com
Carlo (Zimbabwe) Tel: 079-****-***
Nordean Sulaiman (ABC RECRUIT. INTERNATIONAL) acxjs2@r.postjobfree.com
Larry Bowker (ISCOR STEEL) Tel: +27-78-426****
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[i] Mario Derby C.V.