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Product Development Engineer

Location:
India
Posted:
November 13, 2016

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Resume:

A. RAJ KAPHUR

Mobile: +91-787******* ~ E-Mail: acxhiu@r.postjobfree.com

Seeking challenging senior leadership assignments in Vendor Development, Product Development and Machine Shop with a reputed organization

Profile Summary

Over 17 years’ experience in various areas of Manufacturing Industries including Designing, Procurement, Development, and Maintenance.

Designed, and developed Globaidal CAM for VMC Tool changer.

Proficient in end to end production cycle with hands on experience in functional and technical design, development in CAD/CAM, Quality Control, and guide the support.

Well Versed in manufacturing of Face CAM, Rollers CAM and Guide Plate.

Proven track record in providing leadership and direction in the areas I have worked.

Continuous learner and an early adapter of technology and applied the learnings in day to day work.

Passionate CAD and CAM designer and technology enthusiast.

Proven records in Costing, Vendor Development and New Product Development

Technical Purview

Project Management : Microsoft Project,

Mechanical Software : MasterCAM – X5, Auto CAD-2010

Core Competencies

Product Development - Designing the components and managing the delivery across multiple phases

of product development.

Project Management - Utilizing strong functional knowledge to drive product design and delivery and working with the business unit to determine product direction, project plans and timelines, developing

cost-effective budgets and resource plans.

Technical Problem Solving - Providing engineering guidance at different stacks of the product

development life cycle.

Program Management - Coordinating multiple programs around product development including support,

maintenance, release and custom development.

Communication and Stakeholder management - Working with multiple stakeholders inside and outside organization and ensuring end to end solution delivery.

Vendor Development – Handled with various Suppliers of different profiles and all sort of products.

Organizational Experience

April ’16 - till date : Redlands Ashlyn Motors as Purchase Manager

Team Size : 40

Work Location : Coimbatore.

Roles: Costing, Purchase, Vendor Development and New Product Development.

Highlight:

Liaise with the internal teams and identify the required materials.

Negotiate with local and International Suppliers/Vendors. And make a comparison.

Verify and approve the purchase order which team has prepared, and execute the purchase with the right vendor.

Identify the new vendors through a small vendor development program.

Manage and develop the supplier friendly purchasing policy and planning for future requirements in a systematic manner.

Evaluating the vendors based on the factor Quality, Price and Delivery speed.

Maintain and review record of Inventories.

Mar ’09 – March ‘16 : ARN Industries as Machine Shop In-charge

Team Size : 12

Work Location : Coimbatore.

Roles: In-charge for Industries

Highlight:

In-Charge of machine shop with various day to day task. Have looked after Development of new products in CNC Milling 5 Axis Machine, Supported design team with technical data’s, Vendor Development and quality assurance.

Plan the Job which needs immediate delivery. Plan for the work resource and tools which

needs to be used to run a particular job.

Perform random quality check during various stages of components manufacturing.

Maintain Inspection report for the critical tasks.

Make analysis for improving the productivity.

Make sure the job is completed as planned and deliver happens to the customer on time.

Analysing of Financial issues and arranging for all financial matters.

Development of Fixtures for faster production and improvement of quality issues.

Manpower Handling for production.

Mar ’05 – March ‘09 : Shimano, Inc. as CAD and CAM Engineer

Team Size : 10 VMC

Work Location : Singapore.

Roles: VMC In-charge for Product development

Highlight:

Manufacturer Of Bicycle parts, Fishing Rods and Reels

Adhere to a strict delivery time line which is a important criteria in the Tool Room for the development of Tooling for Pressure Die Casting, Progressive Die for Stamping and Plastic Injection moulding Tools.

Totally 10 VMC(Vertical Machining Centre) machine I was in-charge for Production, Maintenance, and Development of New components. Maintained records of the Job which were loaded, Quality Reports, Machine Break down record etc where maintianed as per company standard.

The VMC machine with the capacity of 40,000 RPM were direct machining capacity of 50 HRC The Setting up for Hi-Speed machining is my entire responsible for 10 machines.

Maintenance for VMC Machines (Mechanical)

Nov ’03 – February ‘09 : J.M Engineers Pvt Ltd As Process Engineer

Work Location : Coimbatore.

Key Roles:

Major responsible is to Develop new Product for Whirlpool Pondicherry for new development of washing Machine.

Developed Kitchen Pulveriser for Kitchen Aid which is subsidiary unit of Whirlpool.

The Major window person for Whirlpool and J.M/Engineering is major responsible for project on-time delivery and Quality aspect.

Being a lead, Managed a Project team for New Project Development, Customer representative and developed new customers and new Vendors.

Key responsibility is to supply the machined components on time as per production schedule.

Managed to procure raw material of all types, Castings, Rough Rods, Bright Bars of various specifications for the production requirements

In CNC machine my responsible includes development of program, selection of tools, Fixture, and tool holdings.

Major components includes rough machining in conventional to eliminate the cycle time in CNC machines.

Aug ’01 – November ‘03 : Mantech Systems as Senior Engineer

Work Location : Coimbatore.

Key Roles:

In-charge of New product Development, Preparations of operation standards, Control Plan and Quality Plans, Monitoring operators and machines.

Looked into production of components for Machined parts, such as Plates, Pillar rods, Tie bars and all casting machined parts.

Sep ’99 – July ‘01 : SITARC(Small Industries Testing and Research Centre) as Junior Engineer

Work Location : Coimbatore.

VMC 5- Axis Machine Operator first machine in India

Programming in Heidanhain Control

Mechanical Maintenance

Handling Profile Projector and CMM.

Manufacturing of Fixtures and Jigs For Automobile Components

Trainings & Certifications

Diploma In Computer Application. From MMHE Computer Education in 1999.

Automobile Service and Maintenance Technology in 1996 from G.D. Naidu Charities

Intensive Course in CAD Application using Autodesk Mechanical Desktop in 2001

Advanced Course in CAM Application using Cimatron in 2001

Education

M.A ( Sociology) From Madurai Kamaraj University

B.E. (Mechanical) from Maharaja Engineering College, Avanashi, Tamil Nadu in 1999

Diploma In Mechanical Engineering From Christ The King Institute of Technology.

SSLC from St. Michaels Higher Secondary School.

Personal Details

Date of Birth : 07-March-1978

Permanent Address : 90 / A-5 Sri Sai Nager, Industrial Estate Post, SIDCO, Coimbatore – 641 021. Languages Known : English, Tamil (Hindi and Urdu – Speaking Proficiency)

Passport: H 0290927 valid till 05.10.2018

Location Preference: No Constraint



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