Manager Quality Control

Location:

Mossel Bay, WC, South Africa

Posted:

January 09, 2017

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Resume:

Career Summary

• **** – current

Commissioning Specialist for KBR/Kentz-SNC-Lavalin at Sadara

Project, Jubail 2, Kingdom of Saudi Arabia

• 2012 – 2014

Shift Manager & Commissioning Specialist for KBR at GNL2K LNG Mega Train Project, Sakikdah, Algeria

• 2011 – 2012

Commissioning Supervisor for Shell International at Pearl GTL, RLIC, Qatar

• 2007 – 2011

Shift Group Leader for Sasol at Phenosolvan Unit at Sasol Secunda, South Africa

• 2004 – 2007

Senior Operations Coordinator for Sasol at Catalytic Cracker Unit on Project Turbo at Sasol Secunda, South Africa

• 2001 – 2004

Senior Operations Coordinator for Sasol at Phenosolvan Unit at Sasol Secunda, South Africa

• 1998 – 2001

Line Manager for Sundays River Citrus Corporation (SRCC) at Hermitage Citrus Package & Storage Export Handling Facility, Sundaysriver Valley, South Africa

• 1990 – 1998

Process Controller promoted to Senior Operations Coordinator for Sasol at Phenosolvan Unit at Sasol Secunda, South Africa

• 1989 – 1990

Unit Operator for Atomic Energy Corporation (NECSA today) at Y-Unit, Pelindaba, South Africa

• 1988 – 1989

Security Officer for Atomic Energy Corporation

(NECSA today) at Pelindaba, South Africa

Career Profile

Frederick J Calitz

Senior Roles

Shift Manager

Commissioning Specialist

Commissioning Supervisor

Shift Group Leader

Reliability Coordinator

Qualifications

N3 National Certificate in

Production

Market Sectors

Oil & Gas Industry

Petro Chemical Industry

Agriculture

Security

Summary of Roles and Responsibilities

• Commissioning Specialist, PMDI Unit, Sadara Project

Reviewing and writing of EPMC & PMC procedures

Inspections on PMC activities, eg. Line pressure testing, leak testing, line cleaning etc.

Coordination role on the team for daily activities.

• Shift Manager GNL2K LNG Mega Train Project

Managing and coordinating Commissioning & Operational activities in cooperation with Sonatrach personnel

Managing and coordinating HSE activities and inspections

Liaising with Client (Sonatrach) regarding Operational & Maintenance issues

Active role in planning and coordinating Production targets and objectives

Active role in planning daily Maintenance activities as well as Shutdown planning

Managing and coordinating Quality control activities

Active role in adhering to Budget control objectives

Compiling of daily reports for correspondence with Senior management and Client

Applying and managing Permit to Work(PTW) procedure in conjunction with LOTO and electrical isolation

procedures

Responsible for start-up and shutdown activities as well as operations of Mega Train & Fractionation. Also includes Utilities, Gas Turbine Power generation and Storage handling

Performing plant Performance testing in cooperation with client

Managing reliability period after successful start and signing of Provisional Acceptance by client

• Commissioning Specialist GNL2K LNG Mega Train Project

Managing and coordinating Commissioning activities in cooperation with Sonatrach personnel

Managing and coordinating equipment and line inspections with QA department

Performing line blowing and cleaning activities as part of quality and reliability control

Focusing roles

Management

Commissioning

Operations

HSE

EPMC, PMC

RFP, RFC, RFSU

Site Experience

Sadara

GNL2K

Pearl GTL

Project Turbo

Saudi Arabia

Algeria

Qatar

South Africa

Major Clients

Saudi Aramco

Dow Chemicals

Kentz/Lavalin

KBR

Sonatrach

Sasol

Previous Employers

KBR (current)

Shell International

Sasol South Africa

SRCC South Africa

Languages

Afrikaans (Read & write)

English (Read & write)

Dutch (Understand)

French (Some understanding)

Performing line and vessel pressure testing according to international standards as part of quality and reliability control

Performing Equipment Functional testing Procedures (FTP) in cooperation with client

Compiling of daily reports and analysis for corresponding with senior Management and client

Writing and red lining of procedures

Complying to HSE procedures and functions

• Commissioning Supervisor Shell International, Pearl GTL

Managing and coordinating Commissioning activities

Managing and coordinating equipment and line inspections with QA department

Performing line blowing and cleaning activities as part of quality and reliability control

Performing line and vessel pressure testing according to international standards as part of quality and reliability control

Performing Equipment Functional testing Procedures (FTP) in cooperation with client

Compiling of daily reports and analysis for corresponding with senior Management and client

Writing and red lining of procedures

Complying to HSE procedures and functions

Managing and coordinating HSE activities and inspections

Managing and coordinating Operational activities

Active role in planning and coordinating Production targets and objectives

Active role in planning daily Maintenance activities as well as Shutdown planning

Managing and coordinating Quality control activities

Active role in adhering to Budget control objectives

Compiling of daily reports for correspondence with Senior management

Applying and managing Permit to Work(PTW) procedure in conjunction with LOTO and electrical isolation

procedures

Responsible for start-up and shutdown activities

• Shift Group Leader Phenosolvan Unit, Sasol

Supervising Operational activities on NH3 and Phenol handling Unit

Supervising start-up and shutdown activities

Liaising with upstream and downstream client units in regards to Production activities, throughputs and quality control

Managing quality control standards

Managing HSE activities

Managing shift personnel in regards to daily activities, admin issues, leave, salary issues, overtime, personal safety and all other administrative issues

Supervising budget control management

Active role in planning daily maintenance activities and shutdown planning

Managing all training and equipping of personnel on shift basis

Representing Senior Management in performing interviews with applicants for vacant positions

• Senior Operations Coordinator Catalytic Cracker, Project Turbo, Sasol

Active role in commissioning and start-up of new unit with regards to RFP, RFC & RFSU actions

Liaising with construction client (KBR) in regards to inspections and line blowing/cleaning activities as well as pressure testing procedures

Commissioning and operating new unit on DCS controls using Experion

Performing and maintaining HSE activities

Coordinating daily maintenance and shutdown activities

Acting as Shift Group Leader with all responsibility related to this position

• Line manager SRCC, Sundaysriver valley

Managing a sorting and packaging line with citrus fruit for the export market with 4 supervisors and 150 personnel strength

Managing and controlling quality of product

Liaising with farmers as clients in regards to timing and quality of their products

Managing and controlling budget requirements and stock in hand

Managing and controlling hygiene and pest control in pack house

Interviewing and hiring of new personnel

Managing personnel responsibilities and roles and resource allocation

Training and development of all personnel

Managing and planning maintenance activities in out of season months

Active role in maintenance and prevention activities

Managing HSE standards

Managing and coordinating daily production plan and schedules

Acting as assistant to the Pack house Manager

Active role in labor relations

Compiling of daily reports for correspondence with Senior management

Main achievements

• GNL2K, LNG Mega train, Sakikdah, Algeria

Successful commissioning and start-up of LNG Mega Train

& Fractionation

Successful commissioning and start-up of five 26Mw Gas Turbine Power generators

Successful commissioning and start-up of LNG, Propane & Butane storage tanks

• Shell Pearl GTL, RLIC, Qatar

Successful commissioning and start-up of GTL Reactor units

• Sasol Catalytic Cracker unit, Project Turbo, South Africa

Successful commissioning and start-up of Catalytic Cracker unit

• Sasol Phenosolvan unit, South Africa

Successful commissioning and start-up of new Ammonia Poly-sulfide Reactors to replace redundant old technology

• SRCC, Addo district, South Africa

Developed a Quality Control Program which now is also used by the N.T.I for training purposes

Skills acquired and applying

• Managing & Supervising

• HSE & Hygiene control

• RCA fault finding methods

• Documentum

• Training skills

• DCS controls with Experion

• Mark IV third party communications

• Ms Word; Ms Excel; Ms Visio; Ms PowerPoint; Ms Project

• SAP application

Major Process & Equipment Experience

Phenosolvan Unit Catalytic

Cracker Unit

Shell Pearl GTL GNL2K LNG Unit PMDI

-Distillation

-NH3 scrubber

-CO2 stripper

-Di-isopropyl

ether extraction

process

-Steam systems

-NH3

Compressors

-Ammonia Polly

Sulfide Reactors

-NH3

Fractionation

-Fluidized

Catalytic

Cracker

-Hydro Cracker

(BP CD Tech)

-Incinerators

-Gas fired

furnace

- Derrick flare

systems

-Air

compressor

-Catalyst

hoppers &

handling

-Heavy Paraffin

Synthesis Reactors

-Guard bed

Reactors with

Cobalt

-Shell Gasification

Process Reactors

-Fischer Tropchs

Reaction Process

-Steam driven

turbines

-Light End

Synthesis

-Catalyst

Activation &

Reactivation

(CAR)

-MCHE

-Fractionation

• De-methanizer

• De-ethanizer

• De-propanizer

• De-butanizer

• De-isopenthanizer

-Refrigeration

-BOG handling

-Gas turbine power Gen

130MW

-Compressors

• Propane

• Mixed refrigerant

• Fuel Gas

• BOG Recycle

• BOG LNG

• Feed Gas

• Refrigeration

• Helium

• Instrument Air

-LNG & MR Expanders

-AGRU with Ammine

-WHRU

-Gas fired furnace

-Hot oil circulation

-Methane scrubber

-N2 scrubber

-Helium scrubber

-Oxidizer

-Derrick flare systems

-Ground flare systems

-Storage handling

• LNG

• Propane

• Butane

• Gasoline

-MDA extraction

-Aniline stripping

-Amine reaction

-Brine stripping

-PMDA solution

-Phosgenation

reaction

-Phosgene

Generation

-PMDA

Containment

Dome

Project experience

Year Client Project

Location

Project

Type

Project

Scope

Approx TIC

US$ millions

Project

Size

Project

Role

2014 - current Dow Chemicals/Saudi

Aramco

Jubail 2 EPMC/PMC Construction,

Commissioning and Start-

$20 bil 1.5 million tons per annum (mtpa) of

ethylene and about 400,000tpa of

propylene.

Commissioning Specialist

2012 - 2014 Sonatrach Algeria PMC Construction,

Commissioning and

Operating

$2,8 bil 4,5 mil tons/year Shift Manager/Senior

Commissioning Specialist

2011 - 2012 For Shell Qatar PMC Construction,

Commissioning and

Operating

$24 bil 45 bil m3/day Commissioning Supervisor

2004 - 2007 For Sasol/KBR South Africa PMC Construction, Commissioning and

Operating

$5,7 bil 250 000 tpa (LdPE) Senior Operations

Coordinator/ Acting Group

Leader

Personal Matters

Strengths

• Good communicator.

• Motivated.

• Punctual.

• Loyal and committed.

• Team member.

• Flexible.

• Persistence.

• Logical thinker.

• Adaptable.

• Aware of cultural differences.

Motivation

I am a very good manager of people and can get along with any type of personality and culture or nationality. I am also a sound organizer of work and schedules. I can learn anything new in a very short time and really give everything to obtain new knowledge. I keep a well-balanced walk between managing people and taking ownership of my responsibility. Sorting out difficult problems is a strong area in which I excel. I can handle stress on high levels and don’t get de-motivated by mistakes or shortcomings. Communication skills as well as understanding different personalities are also one of my strong points.

I strive in keeping good client relationship by using my diverse cultural knowledge and skills.

Personal details

• Born: 1968-05-12

• ID: 680**********

• Passport nr: M00112213

• Contact Nr: +966-*********

• E-mail: ********@*****.***

• 22 Rooiels Ave, Hartenbos Heuwels, Mossel Bay, South Africa

• Married with 1 dependants

• South African Citizen.

• Residing in Palm Tree Compound, Jubail, Saudi Arabia References:

Kentz: