Resume

Sign in

Maintenance Continuous Improvement

Location:
Chennai, Tamil Nadu, India
Salary:
50000
Posted:
January 02, 2017

Contact this candidate

Personal Information

Name: : R.MURUGAN

Father’s Name : S.D.Rajagopal

Date of Birth : 10.04.1969

Address for Communication : No.40/1B, Kaliamman koil

2nd Cross Street,

Porur,

Chennai – 600 116.

Mobile Number : 944*******

E-mail : acx3fs@r.postjobfree.com

Qualification : D.E.E.E – Passed in 1st Class in 1997 April

C.N. Polytechnic Vepery,

Chennai – 7

Extra Curricular : “C” Licence Holder

Religion : Hindu

Nationality : Indian

Current Salary Drawn : 3.7 lacs per annum

Languages Known : Tamil, English & Telugu

CAREER OBJECTIVE: To strive to work with an Organization in Maintenance field, offering a challenging career, work environment, a continuous learning opportunity, where I can enhance my personnel and professional skills.

Maintenance of medium scale engineering equipments and various types of machines

High Tension and Low tension Power Generation and Distribution

Maintenance of Substations and switch gears

CNC machine maintenance and trouble shooting

PLC programming, Designing, Trouble shooting

Erection and commissioning of new equipments

Hydraulics and Pneumatics maintenance and trouble shooting

Energy saving projects

Condition monitoring of Equipments

Root cause analysis of Problems and corrective actions

Scheduling &preparing planned/preventive maintenance activities and execution

TPM related activities to achieve zero breakdown

Low cost automation and building/upgrading equipments

QS 9000 / ISO14001 related activities for maintenance related function

Statutory requirements like Rule 46, Rule 63etc.,

WORK EXPERIENCE – 10.5 YEARS

1. COMPANY: M/S RANE ENGINE VALVES LIMITED-CHENNAI- (ISO 9001, QS 9000, ISO 14001, DEMING PRIZE CERTIFIED ORGANIZATION)

COMPANY PROFILE: REVL is the leading manufacturer of valve train gear products for automobiles. REVL is the preferred OEM supplier in India for valves over 85 % market share. REVL exports to countries like UK, GERMANY, ITALY, MIDDLE EAST, US & AUSTRALIA for 20 % of sales revenue

1.In charge of Machine shop maintenance

Carrying out Breakdown maintenance, Preventive maintenance, PLC and CNC programming.

Preparing planning schedules for maintenance activities, improving equipment effectiveness, planning for spares, Reducing R&M cost.

Improving MTBF and Reducing MTTR through continuous improvement and modification activities, Energy conservation, adhering to statutory requirements etc

2.In charge of Electrical systems – Machine Tool development Dept

Complete Electrical system designing for new development machines, SPMs and retrofitting machines etc., carrying out special projects

Preparing Logics and Ladder Logics for PLC, interfacing with HMIs,

Introducing Transducers for precise controls, designing with better visual controls and Poka-Yoke systems,

Working towards reducing cycle time and improving operational efficiency, designing for operator friendly etc,

GENERATION AND DISTRIBUTION

Operation and Maintenance of L.T and H.T (11 KV) Generators, its safety systems, protection relays operation switchgears and its Distribution and Feeder systems. Operation, maintenance of substations equipment, its switchgears like Bus couplers, H.T and L.T oil circuit breakers, Air circuit breakers, Interlock mechanisms, Adhering to safety procedures, safety and protection relays etc

PROGRAMMABLE LOGIC CONTROLLERS (PLC)

Installing, Programming, Troubleshooting, Interfacing and Modification works of PLCs on new and existing machines. Conversion of conventional machines to PLC logic control and its complete wiring with relay modules, HMIs, Timers, counters etc. Worked with Siemens PLCs (S5-100U, 103U, 105U and S-7 types), Messung PLCs (Meprolog-H, Xmp8-15, XMP8-20, XMP8-40, XMP8-10), Omron PLCs and Allen Bradley PLCs.

CNC SYSTEMS

Trouble shooting and maintenance of CNC grinding, turning and SPM machines with Siemens and Fanuc systems.

INDUCTION MOTORS AND ITS STARTER CONTROLS

Operation, overhauling and maintenance of all types of Induction motors ranges varies from fractional HP to 75 HP and its starter controls like D.O.L starters, Star-delta starters, Rotor resistance starter control for Slip-Ring induction motors etc. Installation, operation and maintenance of variable frequency drive and other speed controls like pole changing methods etc.

HYDRAULIC AND PNEUMATICS

Trouble shooting and maintenance of Hydraulic and Pneumatic circuits of CNC, SPM and conventional machines

HEAT TREATMENT FURNACES

Operation, Troubleshooting and maintenance of various types of heat Treatment furnaces like Pit type furnaces, Box Type furnaces, Belt type furnaces, Solutionising furnaces, Nitriding furnaces etc and Furnaces controls like Pyrometers, PID controllers, Temperature indicators and controllers, Temperature sensing instruments like Thermocouples, RTD etc and their calibration systems etc.

FORGING PRESSES AND UPSETTERS

Operation, Troubleshooting and maintenance of Screw wheel presses and its blow control methods, Upsetters and its SCR Phase angle control methods etc.

INDUCTION HARDENING MACHINES

Operation, Troubleshooting and maintenance of various types of Induction Hardening machines ranges from Medium to High frequency and its complete controls like Oscillator valves, tank circuits and feedback mechanisms.

WELDING MACHINES

Operation, Troubleshooting and maintenance of TIG welding machines, Projection welding machines, Friction welding machines, Plasma tungsten are welding machines and its complete control and feedback mechanisms etc.

GRINDING MACHINES

Operation, Troubleshooting and maintenance of various types of Grinding machines and its complete controls.

TQM ACTIVITIES

Getting involved and practicing all types of TQM activities like 5S Activities, Small Group Activities, ISO 14001 Activities, Quality circles, Cross-functional teams, Daily Routine Management, Kaizen, PDCA prctices etc.

STATUTORY REQUIREMENTS

Working in compliance with EB regulations and rules like Power Factor correction, adhering to the EB rules like rule 46, rule 63 etc.

I Confirm that the above furnished information are true to the best of my knowledge.

Date:

Place: Signature



Contact this candidate