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Plant Engineer

Al Jubail, Eastern Province, Saudi Arabia
October 08, 2016

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Mobile : (IND) +91-982*******, (KSA) +966-********* Email:, Passport No: G9650662


Seeking assignments in projects, Errection, Commissioning startup & Plant Operations with an organization of repute. Synopsis

Over 15 years of experience in chemical Operations, projects, Errection - Commissioning, product and Process Development in the Specialty chemical/ Petro Chemicals/Pharmaceutical Industry. Achievements

Successfully commissioned 3 Plants & stabilized the fine Chemicals, pharmaceuticals, Petrochemicals Products.

Successfully stabilized multiple operations in fine Chemicals, pharmaceuticals, Petrochemicals Products plant with yield & quality within desired specification.

Start up and stabilized process water and purified water (RO water) plant. General Awareness & Expertise:

Acting as a Commissioning and start up Engineer.

Inspection of pre-commissioning and commissioning activities.

Writing and reviewing of procedures and SOP.

Shop floor Planning & Management, Man power handling, Preparing Shift report.

Worked in production area, Handling and supervising Unit-operations – independently.

Working experience on PLC SCADA and DCS system operation, implementation and tune up.

Process controlling and troubleshooting with effective safety measure.

Achieve production target with maintained safety approach to equipment, Process & human being.

Updating documents and maintains records of precious metals & Maintaining process parameters as per


Aware of various types of documentation as per requirement of regularity authority.

Plant start up and shut down.

Checking for readiness of mechanical completion dossiers of systems, in collaboration with others departments and client representatives.

Update of P&ID’s with as builds and submission to engineering department.

Develop punch item database by systems, checking for completion and close-out of punch items accordingly with client and company agreed standards.

Review, update and develop detailed start-up sequence, procedures and operating manuals.

Advising and support client operation team for preparation of unit for start-up, during start-up and normal operation. Suggest for best practice and where necessary on job training,

Familiar with HAZOP study & FMEA before plant start up.

Worked on Project execution to Smooth plant Commissioning & stabilization including PLC/SCADA/DCS Operations.

Assure technical assistance for commissioning and start-up of units on request of client operation group.

Having Experienced in Batch as well as Continuous Plant Operation. Organizational Experience

ORGANISATION:-SADARA Chemical Company, jubail Saudi Arabia. DESIGNATION: - Commissioning engineer

DURATION: - July 2015 to till Date

Summary of Job Profile

Working as Sr. Commissioning and start up Engineer for Chemical/petrochemical plant (Multi Product Plant)

Monitor the overall pre-commissioning activities and ensure all the activities are carried out within the agreed schedule.

Walk down of systems and punch listing.

Review and verification of punch lists items.

Preparations of commissioning Procedures and reports.

Start up, stabilization and handover of system with operation team.

Participate in the development and communication of the Standard Operating Procedures of the manufacturing operations. As their custodian undertake periodic revisions in the SOPs as required.

Responsible for improvement in the manufacturing operations through troubleshooting, process optimization and debottlenecking. Provide Technical direction as required.

Work with technical advisor team for startup and shut down of systems.

Develop and maintain all the required documents for effective and efficient production.

Develop and monitor the policies and procedures in relevant areas. Maintain cleaned and safe working environment that supports production activities.

Process Improvement/modification are carried out within the agreed Capital Investment budget

Ensure the Statutory Compliance of the plant all the time.

Checking various critical interlocks in DCS system and safety relief system for plant safety.

To maintain safety and quality standards as per company guidelines. ORGANISATION: - PERRIGO API INDIA PVT.LTD Ambernath, Maharashtra India. DESIGNATION: - Senior Associate

DURATION: - Oct-2010 to Jun-2015

Summary of Job Profile

To lead project activities as per schedule.

Work distribution to project team and production team.

Preparation of user requirement specification for the plant and control Philosophy.

Model review representative from Client side of above mentioned complexes.

Checking & commenting on floor plan and P&ID as per user requirements.

Reviewing of GA drawings of equipments as per design qualification.

On field monitoring and supervising of commissioning activities and equipment installation.

Lead project with the contractors and vendors as per schedule.

Involve in preparation of procedure for Pneumatic Testing, hydro testing, passivation, and slop verification, calibrations of equipment, Tanks, instruments and lines.

Co-ordination of piping interface with Process, Civil, Electrical, Instrumentation departments for daily Progress activities of project.

Ensuring complete in-process quality control and continuous improvement in process capabilities.

Routine maintenance, calibration & troubleshooting for Process on a regular basis for higher productivity and efficiency.

Foreseeing performance bottlenecks and taking corrective measures to avoid the same.

Responsible for investigating the unusual / unacceptable results.

Co-coordinating with Process Engineering and service departments for timely completion of modifications.

To take decision to stop the Operation activities in context of safety and other hazard issues.

Change in operating parameter as well as SOP on the basis of operations observations arising out from actual operations.

Loop and logic checking as per control philosophy.

To maintain safety and quality standards as per company guidelines.

Handling Operation qualification and plant start up activities, and preparation of SOP’s.

Work as shift supervising activities and manpower handling.

Work in production area, Handling and supervising Unit-operations.

Plant start up and production planning.

Handling Tank farm and tanker loading unloading activities.

To lead solvent recovery units and material recovery system like distillation columns and short path distillation units.

Erection, installation & commissioning work of various Equipments (i.e. Glass lines & SS Reactors, Distillation Columns, centrifuges, dryers,ANF’s, pumps, etc.)

Successfully completed Water plant start up and qualification activities.

Handling ETP plant for plant like MEE and ATFT, Decanter. ORGANISATION: - Dow chemical’s India pvt.Ltd (Rohm & haas) taloja Maharashtra India. DESIGNATION: - Operation specialist

DURATION: - May 2008 to Oct 2010

Summary of Job Profile

Startup of Taloja to plant.

Responsible for Production & deliverable of material as per schedule in SAP

Responsible for distribution of work to contractor’s team.

Weekly productivity report to management with respect to Consumed hour & Earned hour.

Analyzing allotted man-hour is suitable for available work front

Handling batch operation and troubleshooting in plant

Handling raw materials and finish Material dispatch activities in coordination with logistics.

Resolving team query on their regular assigned task.

Working on continuous improvement project in plant with process team.

Tanker loading and unloading activities.

Monitor above ground and underground tank farm activities.

Maintaining safety and housekeeping standards.

Commissioning and start up with water trial and solvent trials.

Trouble shooting and shutdown.

Having Operational Exposure of DCS System.

ORGANISATION: - Sandoz Kolshet thane Maharashtra India. DESIGNATION: - Associate production

DURATION: - Feb 2005 to May 2008

Summary of Job Profile

Review of Equipment and Piping Layouts, Review of P&IDs, Layouts, GAD’s & Various Piping

Related drawings and documents, Checking of Isometrics & Civil Drawings from layout.

Reviewing and Commenting Vendor Drawing.

Startup of plant and qualification activities.

Production and scale up of APIs in pilot plant.

Handling unit Operations and shop floor activities.

Online documentation and maintaining quality standards.

Coordinates with service departments for smooth running of plant.

Work with R&D for technology transfer of the product.

Effective utilization of man, Machine and Material.

Increase yield in Accepted range by reducing losses in process.

Familiar with various hazardous solvents & Chemicals and training to Operators about MSDS of Chemicals.

Maintaining safety and quality standards

ORGANISATION: - Hindustan Chemical Corporation, Valsad, Gujarat. India. DESIGNATION: - Supervisor

DURATION: - Feb-2003-- Jan-2005

Summary of Job Profile

Production and Manufacturing of Fluorine Chemicals.

Packing and dispatch of final product as per PO.

Manpower handling as per requirement of batch production.

Handling unit Operations and shop floor activities.

Raw material and finish product management as per production schedule. ORGANISATION: - SANDOZ Pvt. Ltd. Novartis Enterprises Pvt.Ltd. Turbhe, Navi Mumbai. India. DESIGNATION: - Trainee

DURATION: - Jan-2002 Dec-2002

Summary of Job Profile

Production and Manufacturing of Bulk drug APIs.

Packing and dispatch of final product as per production plan.

Updating documents and maintains records of precious metals & Maintaining process parameters as per (SOP).

Up keeping standard work area and housekeeping

Handling unit Operations and shop floor activities.

Handling Solvent recovery unit and water plant.

Raw material and finish product management as per production schedule. Qualifications:

A) B.Tech. Chemical Engineering 72%

Institution / University: Karnataka state Open University Year: - 2014

B) Diploma: Chemical Engineering 56%

Institution / University: NES Polytechnic (Mumbai) Year: - 2001

C) HSC 50%

Institution / University: St. John the Baptist Jr. college thane (Mumbai) Year: - 1998

D) SSC 71%

School/ University: - English high school majiwade thane (Mumbai) Year: - 2005

Personal Information:

Address: A/208 Jai Sai Pushp c.h.s. saraswati nagar katrap badlapur (E), 421503 Maharashtra India. Date of Birth: 20-April-1981

Age: 35 years

Sex: Male

Marital Status: Married

Child: 1 Daughter and 1 son


Mr. John Borecki Production/project Manager

T +966-**-***-**** (ext) 3053

M +966-**-***-****



Mr. Bausch Michael C&SU Leader

T +966-*-*******

M +966-*********



Mr. Philip Archer C&SU Leader

T +966-*-*******

M +966-*********



Mr. Dinesh Sharma Site head Unichem laboratories Kolhapur India(x manager Perrigo API India) T +919*********

M +917*********



Mr. Uday Deshpande Asst. manager Production Perrigo API (India) Pvt.Ltd. T

M +91-976*******



Mr. Girish Patil Technical Advisor Dow chemicals India T

M +91-981*******




Pankaj Maurya

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