Key Skills

Profile Summary

Manufacturing Operations

Quality Control

Process Enhancement

Root Cause Analysis

Budgeting

Material Planning

Performance Management

Training & Development

Team Building & Leadership

Performance-driven Professional with 17 years of experience in Production Management, Quality Management, Cost Control, Process Improvement and Team Management

Hands-on experience in LEAN Manufacturing Concepts, 5s Practices, TPM Methodology and so on

Expertise in implementation of TS 16949 systems and ISO 14000 Skilled in environmental monitoring and sustainability improvements in collaboration with HSE & EMS

Proficient in managing the entire manufacturing operations with key focus on top line & bottom line profitability by monitoring optimal utilization of resources

Pivotal in identifying scope for planning and implementing technological changes to enhance process efficiency

An enterprising leader with skills in leading personnel towards accomplishment of common goals

Soft Skills

Education

Year 1998 : BE in Mechanical Engineering from Walchand College of Engineering, Sangli, Shivaji University.

Career Timeline

Team player

Communicator

Innovator

Thinker

Collaborative

Intuitive

Kalyani Brakes Ltd.,

Jalgaon as Senior Engineer

(Process Engineering)

Tata Auto Comp GY

Batteries Ltd., Pune as

Deputy Manager -

Projects & Maintenance

Skyline Battery

Services, Pune as

Production In-charge

Foretech Precision

Pvt. Ltd., Pune as

Assistant Manager

Tudor India Ltd. (Exide

Technologies, USA),

Gandhinagar as Manager -

Production/ Maintenance

Middle East Battery

Company, Saudi Arabia as

Area Manager/ C I Engineer

2004-2007 2011-2012

2013-till date

SACHIN KHADKE

Manufacturing Operations

acwy5v@r.postjobfree.com

009***********

1999-2004

2007-2011

2012-2013

Work Experience

Since Oct’13 with Middle East Battery Company, Saudi Arabia Area Manager/ C I Engineer

Role:

Planning, controlling and optimizing production, manufacturing processes in the battery assembly section. Contributing towards monitoring production capacities and material flow with effective planning of internal transport and storage of area products

Collaborating with:

o Logistics, purchasing, quality, engineering and maintenance with regards to planning, organizing and improvements

o Others teams/ departments (HPT, CI, HSE, JCMS) regarding all the required activities on continuous improvements & technical issues of equipment, processes, manpower and products Preparing and submitting required reports on time

Attending/ conducting regular meetings with the Operations Manager, Shift Coordinator, Shift Supervisor and Area Team Leaders as required

Highlights:

Received Certificate recognition of HPT Portal Administrator. Implemented quality initiatives through measures such as reduction in process scrap that resulted $75000 per year. Monitored process improvement by taking increasing in OEE up to 80%. Successfully optimized & implemented staffing reduction initiatives by 15% resulting annual saving of $200 K. Achieved cost savings of approximately $0.3 million from year to year through Material usage variance, and scrap reduction.

Aug’12 to Oct’13 with Skyline Battery Services, Pune Production In-charge

Role:

Managed the requirements of the production in order to achieve the production targets Supervised optimum use of the available resources for production Created a time-bound production schedule and make sure that the execution as per plan Made sure to come up with ways for enhancing the production of goods which increases the sales and profit margins of the organization

Monitored sales in after-market in selected geographic area Previous Work Experience

Feb’11 to Aug’12 with Tudor India Ltd. (Exide Technologies, USA), Gandhinagar Manager - Production/ Maintenance

Deputation:

Feb’11 to Apr’12: Manager (Maintenance)

Apr’12 to Aug’12: Manager (Production)

Highlights:

Attained President Award for Competitive Operations for Asia Pacific Acknowledged as Outstanding Performer for the Year 2011-12 Played a key role in installing:

o COS assembly line, up-gradation of ICW machines and received exemplary acclaim for the same o 2000 KVA transformer and main PCC panel with up-gradation of substation Adjudged for introducing automatic leak testing of battery on assembly line Apr’07 to Feb’11 with Tata Auto Comp GY Batteries Ltd., Pune Deputy Manager - Projects & Maintenance

Highlights:

Acknowledged as winner of productivity improvement project by increasing OEE by 50% of plate enveloping machine Successfully visited Thailand GS-Yuasa plant and South Korea for COS machine selection Mar’04 to Apr’07 with Foretech Precision Pvt. Ltd., Pune Assistant Manager

Nov’99 to Mar’04 with Kalyani Brakes Ltd., Jalgaon Senior Engineer (Process Engineering)

Certification

Pursuing: Lean Six Sigma Green Belt from Johnson Controls IT Skills

Operating System: Windows-Series

ERP Systems: JDE

Software: Minitab 17

Personal Details

Contact Address: P.O. Box No. 13441, Dammam, Saudi Arabia Permanent Address: Jalgaon - 425001, Maharashtra,India Languages Known: English, Hindi and Marathi

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