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Quality Mechanical

Location:
Coimbatore, Tamil Nadu, India
Posted:
October 04, 2016

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CURRICULUM-VITAE

NANDA KUMAR.P

Bannari Amman Mills Back Side,

Vadamadurai-624802

Vedasandur (Tk),

Dindigul (Dt).

Email id: acwwlj@r.postjobfree.com

Mobile Number: +919****-*****

CARRIER OBJECTIVE

Seeking a position, this would utilize my skills and abilities in manufacturing field, giving ample opportunities for potential growth such that i can contribute my best towards achieving the goals of the organization.

ACADAMIC QUALIFICATION

Course

Institution

Board/University

Year of completion

Percentage

B.E(Mechanical

Engineering)

PSNA College of Engg &Tech, Dindigul.

Anna University

2012

6.8(CGPA)

HSC

M.S.P Solai Nadar Memorial.Hr.Sec.School,

Dindigul.

State Board

2008

81.08%

SSLC

Govt. Hr.Sec.School,

Vadamadurai.

State Board

2006

88.8%

TECHNICAL SKILS

Software Proficiency : AutoCAD, MS office.

AREA OF INTEREST

Manufacturing Technology

Engineering Materials and Metallurgy

ORGANISATIONAL EXPERIENCE

A accomplished professional with 4 years of working experience in the area of Moulding, Melting, Production process control, chemical & mechanical lab in-charge, Heat treatment inspector, calibration in-charge in a steel & iron foundry ( carbon/ Alloy/ Stainless steel/ duplex stainless steel/ SG iron/ Grey iron )

CAREER SCAN

21st April 2016 M/S Classic Auto cast as a production in charge, Coimbatore. Till date.

Company & Product Profile:

One of the leading iron foundries in Coimbatore Manufacturing around 1200MT per annum.

Capacity in terms of yearly turnover of 10Cr and targeted towards 15Cr.

Manufacturers of SG iron & Grey iron castings like piston, gear box, end cap, oil pump housing, etc.,

To reputed Customers like Precision Hydraulic Control – Chennai, Wipro, Mcwane Services Pvt. Ltd. - Coimbatore.

RESPONSIBILITY / ROLE

MELTING

Generating the daily melting schedule.

Ensuring proper preparations are made before pouring.

Process control in melting, relining, and sintering of induction furnace and operations of the induction furnace.

Managing the workmen for achieving the periodic production targets.

Planning and executing the shop floor operations like induction melting, charge calculations.

Controlling the chemical composition and casting defects.

Prepare monthly production planning report based on Marketing schedule, daily melting and molding planning.

Identification of opportunities to reduce production cost us using the concept of cost of quality (COQ)

Metallographic study on ductile iron and grey iron.

Prepare feasibility study on received quotation.

MOULDING

Generating the daily molding schedule.

Maintaining the quality and quantity of mould & molding sand & other raw materials

Mould and core shop management for productivity improvement and reduce mould & core rejection.

Monitoring discipline at the shop floor for an accident free and safe work culture.

Improving Quality/ Productivity/ Reliability at manufacturing with continual improvement

Hierarchy:

Reporting To: Technical Director

Attainments:

Reduced the melting charge material cost by varying the charge material proportions.

Melting power consumption reduction.

Reduced the rejections.

Given many suggestions to reduce the foundry rejections.

Measure the Standard time for an Operation and Successful Implementation.

Take strong and correct decision at the critical situation.

02th june 14 M/s.Manis Foundries Private Limited as an Executive- QA/QC 19 April 2016

Company & Product Profile:

One of the leading steel foundries in Tamilnadu Manufacturing around 2400MT per annum.

Capacity in terms of yearly turnover of 25Cr and targeted towards 35Cr.

Manufacturer’s of Alloy steel and stainless steel valve castings like gate valve, globe valve, plug valve, butterfly valve, ball valve, control valve.

All types of Special Grade like Carbon Steel, Low Alloy Steel, Stainless Steel, and Manganese Steel.

To reputed Customers like BHEL-Trichy, BHEL-Punjab, Valve works-USA, T3-Energy Services-USA, Cardwell-USA, HVF-Chennai, NLC-Tamilnadu, L&T Valves- Chennai.

RESPONSIBILITY / ROLE

QUALITY ASSURANCE / QUALITY CONTROL

Working as a QMS Coordinator for ISO 9001:2008 –Quality Management System.

Well knowledge about ISO 9001- 2008, PED, RDSO Quality management system certificate audit.

Perform all internal and external audits on behalf of the company’s management.

Prepared Documents, Manuals, Formats, procedures, Work instructions for ISO 9001:2008.

Preparation of inspection /Quality plan for various products ( E.g. Valves and Engineering Components) based on customer requirements.

Review and Implementation of customer specifications (Technical delivery conditions) and National and International Standards.

Addressing customer complaints through timely Corrective Action and Preventive Action (CAPA).

Root cause /GAP analysis through 7 QC tools.

Problem solving through 8D and DMAIC methodology.

Conduct Qualification test for welders (WPS/PQR).

CHEMICAL & MECHANICAL LAB

Chemical Analysis ( Spectro Analysis & Maintenance, Wet Analysis, IGC test )

Sand testing ( AFS, Clay, Permeability test & Compression test)

Mechanical Testing ( Tensile, Impact, Bend, Hardness test)

Impact specimen V Notch Dimension inspection (Profile Projector)

Analyze the Mechanical Test, Maintain the report & test bar

Prepare & Approval of Material Test Certificate.

Third party co-ordination for calibration of all measuring and monitoring equipments.

Raw Material Inspection (Sodium Silicate, Scrap, FE alloys, Coating, Welding Rod)

Supervised & Approval of heat treatment process.

Inspect radioactive contamination and PMI Chemical analysis.

Hierarchy:

Reporting To: Manager QA/QC.

Attainments:

Controlled mechanical rejection rate from 3% to 0% in Valve works-USA.

Study and development of special process like heat treatment, welding, mechanical testing.

Developed many calibration agency for calibration.

Focus on Cost Reduction Techniques and Successful Implementation.

01th sep’2012 M/s. Nalvetha cast steels private limited as an Engineer –dindigul. 31th may’2014

RESPONSIBILITY / ROLE

.

PROCESS CONTROL

Responsible for Quality Control of Product to Minimize Rejection & Rework

Establish Process rating for new Development Parts as Well as Updating of Existing Part

Monitor Production Activity.

Monitoring and control over NC Products.

Root cause analysis for process related rejection, Method study and correction and take corrective action and preventive action.

STRENGTHS

Quick Learner & Good Leadership Quality.

Good Standard Knowledge, Coupled with high analytical skills.

Monitoring House Keeping and Safety in Lab, 5S Concepts.

Co-ordinate & Effective Communication with other function members.

HOBBIES

Watching Movie, Reading Story Books

PERSONAL PROFILE

Name : P.Nanda kumar

Father’s Name : Mr.N.Palanisamy

Date of Birth : 21.05.1991

Gender : Male.

Marital Status : Unmarried

Nationality : Indian

Languages known : English, Tamil.

Driving License : Yes

SALARY DETAILS

Current CTC : 2.1 Lakhs per Annum

Expecting CTC : 3 Lakhs per Annum.

Notice Period : 1 Month

DECLARATION

I hereby declare that the above furnished details are true that the best of my knowledge.

Date:

Place: (P.NANDA KUMAR)



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