Electrical & Instrumentation in cement, thermal power and CPP.

Gurudeo Narain

Mobile: +91-897*******

Email: **********@*****.***

Greenfield Project Management / Manufacturing / Plant Operations & Maintenance

Qualified Electrical Engineer offering an impressive experience of over 37 years in handing Electrical, Instrumentation & Automation, Project, Maintenance and Utility Systems of Cement, Captive Power and Thermal Power Plants.

Profile

• Highly accomplished and technically empowered professional with incredible experience acquired over the years in diverse areas of Greenfield Project Management, detailed engineering, erection & commissioning, procurement, inventory control, maintenance & operations of a variety of utility machineries, routine overhauling & servicing of electrical equipments, value-engineering, continuous improvement, and quality, etc.

• Significant exposure to

Erection, commissioning, testing, inspection of Electrical, Automation and Instrumentation Systems of Cement, Captive Power and Thermal Power Plants - handling electrical & automation systems of various makes

Preparing instrumentation & control system specifications; Maintenance, Modification & Troubleshooting of Instrumentation and Plant Automation Products like DCS, SCADA, PLC, AC/DC Drives, and other field devices like switches, actuators, valves, converters, etc.

• Experience in implementing preventing & corrective actions for the equipments, adopting remedial measures for smooth progress of Project and thereby avoid cost and time overrun

• A Complete Manager with expertise in handling business dynamics, developing, nurturing and strengthening teams by deploying evolving management practices and innovative thoughts; diverse exposure to Sourcing & Procurement, Finance, Budgeting and Strategic Business Planning, HR Functions, Training & Development, People Management and Hiring & Retention of high calibre

• Thorough conceptual knowledge of Quality Management Systems - Kaizen, 5-S, 7QC Tools, TPM/ TQM Quality Systems, Scrap Reduction Methodology, Productivity improvement methods, ISO & Industrial Standards and Safety Norms (EHS - Environment, Health & Safety) and implementation of Good Manufacturing Practices

• Adequate exposure to facility management of plant, administration, housekeeping, and facilitating green and safe environment

Areas of Expertise

Project Management • Manufacturing Process Automation • ERP Implementation • Scrap Management

Maintenance & Operations • Quality Initiatives • Versatile Leadership • Vendor Relations • Health & Safety Standards

Statutory Compliances • Value Engineering • Shop-floor Management • People Management

Professional Experience and Accomplishments

Jayprakash Associates Ltd., Kuchchh & Wanakbori Jun 2008 till June 2013.

Vice President (Electrical & Instrumentation) - Cement Division

Vice President (Electrical & Instrumentation) - Jaypee Wanakbori Cement Grinding Unit, Dist: Kheda, Gujarat Apr 2010 till June 2013.

Vice President (Electrical & Instrumentation) - Jaypee Gujarat Cement Plant, Distt: Kuchchh, Gujarat, Jun 2008 – Apr 2010

• Accountable for end-to-end project management & coordination, erection and commissioning of Electrical & Instrumentation Systems

• Play a critical role in executing several energy conservation projects as well as modifications in the existing system to increase the reliability of the plant

• Prepare project related equipment datasheets, project documents and other engineering documents

• Define project scope, cost estimates, finalize technical parameters, deploy manpower, machines and materials resources to accomplish project within agreed cost/timelines

• Ensure adherence to safety standards in all functional areas and implemented measures for enhancing safety levels

• Monitor maintenance activities to ensure compliance with company health, safety and environmental policy, procedures and standards

• Ensure that all company codes, regulations, and engineering practices as well as particular project specifications are adhered to by the employees

• Managing the techno-commercial aspects of the plant management, including procurement of spare parts, contract administration, tendering activities

• Coordinate well with State Power Distribution Company, Transmission Corporation and Chief Electrical Inspector’s Office, Gujarat for ensuring sustained business support as well adherence to statutory compliances

Key Accomplishments

• Supervised the functioning of the entire Cement Grinding Unit and successfully executed

Electrical & instrumentation for 2 X 4320 TPD Cement Grinding Vertical Roller Mills. & 22.5 MW thermal power plant

Commissioning & maintenance of Advance DCS (ABB and FLS) based Instrumentation & Control Systems and VFD (ABB ACS 800) up to 370 KW.

Maintenance of HV (66 kV, 33 Kv), MV (11 & 6.6 kV) and LV electrical systems comprising of switchgears & drives.

Electrical & instrumentation for 1 kiln of 6000 TPD. & 35 MW thermal power plant.

Commissioning and maintenance of Advance DCS (ABB and FLS) based Instrumentation and Control System and VFD (ABB ACS 800) up to 680 KW.

• Supervised Installation & Commissioning of the Instrumentation & Control System for

Panipat Thermal Power Project, 2X 110 MW, Panipat (Haryana)

Wanakbori Thermal Power Project, 210 MW, Distt. Kheda (Gujarat)

Singrauli Super Thermal Power Project (NTPC), 5X 210 MW, Distt. Sonbhadra (UP).

Birla Corporation Ltd.

Jan 1998 – Jun 2008

General Manager (Electrical & Automation), Apr 2005 – Jun 2008

Deputy General Manager (Instrumentation & TPP), Apr 2001 – Mar 2005

Senior Manager (Instrumentation), Kolkata, Jan 1998 – Mar 2001

• Managed electrical & instrumentation for 2 kilns of 3500 TPD. & 27 MW Thermal Power Plant

• Commissioned and handled maintenance of Advance DCS (Yokogawa and Allen Bradley) based Instrumentation and Control System and VFD (Yaskawa & Siemens) up to 200 KW

• Successfully completed projects right from planning stage, to procurement and finally execution of VRM for coal and fly ash feeding for 2 Cement Mills

• Reduced equipment down time substantially to nearly 25% by implementing proper maintenance schedules and removal of teething problems

• Involved in renovation and retrofitting of obsolete systems with new in minimum stoppage of plant

• Handled packing machine in-house modification of operator console

• Executed overhauling activities for 14 distribution transformers up to 7.5 / 10 MVA, 132/ 11KV in consultation with external agencies

• Carried out retrofitting work of eight 11 KV, 800 AMPS OCBS by ABB make VCBS without effecting the plant operation

• Upgraded the existing obsolete system and replaced them with efficient and more user friendly system to ensure faster trouble shooting, added running hours and over achievement of production targets – subsequently achieved increase in the production of coal in VRM and the fly ash feeding system

• Successfully enforced ISO 9001 and 14001

Cement Corporation of India Ltd., New Delhi

Sep 1984 – Dec 1997

Manager (Instrumentation), July 1990 – Dec 1997

Deputy Manager (Instrumentation), Dec 1986 – Jun 1990

Senior Engineer (Instrumentation), Apr 1984 – Dec 1986

• Successfully commissioned Nayagaon Cement Plant, (1MTP), Distt. Neemuch (MP)

• Involved in executing maintenance of instrumentation system for two cement kilns of 1200 and 3000 TPD capacity

• Responsible for purchase and procurement of spares and ensured effective spare management

Earlier Experience

Instrumentation Ltd. Kota, Jan 1978 – Aug 1984

Senior Engineer

D.E.I. Engineering College Dayalbagh, Agra, Nov 1976 – Dec 1977

Lecturer

Last drawn CTC: 30 Lakhs PA.

Expected CTC: Negotiable.

Academic and Professional Credentials

Diploma in Management, 1987

All India Management Association, New Delhi

B.Sc. (Electrical Engineering - Honours), 1976

D.E.I. Engineering College, Agra, secured 1st rank in University

Trainings & Seminars

• Participated in the 8th National Council for Cement and Building Materials (NCB) International Seminar in 2003 at Delhi

• On Power Electronics - Application, Operation & Maintenance in Process Industry, conducted by Associated Cement Companies Ltd., RCD, Thane in 1993

• Operation & Maintenance of SCADA at ECIL, Hyderabad in 1985

Personal Details

Date of Birth : August 10th 1955

Address : 102, Vishistha Apartment, Heerabagh, Dayalbagh, Agra 282005 (UP).

Languages : English & Hindi

References & Supporting Documents Available upon Request

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