Quality Control

CURRICULUM VITAE

QA/QC MANAGER / INSPECTOR

G.H.P. VILJOEN

PERSONAL DETAILS

Surname: Viljoen Tel Mobile: +27 (0-741******

First names: Gert Hendrik Petrus Tel Home: +27 (0-16-371-****

Known name: Gert Skype: gert.viljoen2

Nationality: South African Email: **.*******@*****.***

Birth Date: 02/08/1970

Home Language: Afrikaans, English

Passport: Valid to February 2019

Availability: 7 November 2016

Health: Excellent

Military Duty from: Jan 1988 – Des 1989

26 Years of experience on construction.

All working positions references are available.

TERTIARY

South African Institute of Welding (SAIW): Welding & Fabrication Inspector. 1/12/2006

Olifantsfontein Trade Centre Qualification (Red Seal) Boilermaker/Plater. 16/08/1999

Snake Handling Course: Snake ID, Venomous Snakes including Black Mamba March 2012.

Computer Knowledge: MS Office, MS Excel, Lotus notes

I am also a certified Snake handler.

Key abilities and proficiencies include but are not limited to:

Display a positive attitude and disciplined approach to work

Committed to high standards of quality and service

Comply fully with standards of workplace safety

Pay attention to detail and maintain order and neatness

Relate well to people of all ages, backgrounds and cultures

Demonstrate strong leadership and team work skills

Enjoy challenges and cope readily with change

Attend to priority tasks and consistently meet deadlines

Like planning, directing and coordinating an entire activity

EMPLOYMENT HISTORY

Current:

Company: Amec Foster Wheeler

Project: Husab Uranium Process plant, Mega Project, Namibia (Project value US $2.5-billion)

Green field project

Web Page: http://www.swakopuranium.com/

Position: Turnover Coordinator

Rotation: 6 Weeks on & 11 Days Off

Period: Nov 2014 – October 2016

Duties:

Undertake all the required co-ordination related to the handover from Construction to the Cold Commissioning Team and on to the Hot Commissioning Team.

Define the construction Turnover deliverables in terms of QC packs.

Assisting in system walk downs.

Consolidate construction punch lists into system punch lists, and provide an auditable trail to ensure that all punch list items are captured, cleared and signed off for completion.

Ensure that the SCDB (System Completion Data Base) data capture clerks is receiving the correct information C0 & C1 & punch items.

Compile the turnover dossiers in sub-systems, and then into systems for final hand over to client (completion dossiers).

Reason for leaving: Completion of Project

Company: Outotec http://www.outotec.com/

2nd Project: EPCM Dundee Precious Metals, (Copper) Tsumeb Namibia (Value . N$2b) Brown and Green field. Gas cleaning & Acid plant

Web Page: http://www.dundeeprecious.com/

Position held: Project QA/QC Manager

Rotation: 12 Weeks on & 2 Weeks Off

Period: Aug 2013 – Oct 2014

Duties: Same as below

Reason for leaving: Completion of Project

Company: Outotec http://www.outotec.com/

1st Project: Manganese Process plant – Hotazhel Northern Cape. Greenfield (Value

109m Euro)

Position held: Project QA/QC Manager

Web Page: http://www.kalahariresources.co.za/

Period: July 2011– July 2013

Duties:

Implement the project QMS / QC management system.

Reviewing and approving of documentation of contractors, QCP, ITP, WPQR, WPS, and QA/QC Procedures, check sheets, method statements,

Coordinate and monitoring of all quality control activities, monitor and review site inspection and testing with contractors and vendors.

All Non -Conformance Reports (NCRs), Corrective Action Requests (CARs) and Preventive Action Requests (PARs) to be closed out.

Review / comment on technical queries / concessions / deviations related to project.

Verification of records and equipment (calibration).

Ensure all NDT testing is done in accordance with design specifications / codes (ASME, ANSI, BS, EN, DIN, API, AWSD1.1).

Coordinate all (NDT) non-destructive testing & inspection on site.

Giving Site access to contractors in different areas of the plant. Partial and full access.

Liaise with the Clients representative on all quality matters & concerns.

Assist and support Line Management and Supervision in all aspects of Quality

Distribute QA/QC documentation to site contractors.

Plan and conduct quality audits/ surveillance audits on contractors and sub-contractors to ensure that the QA requirements are properly identified and implemented

Assisting in system walk downs

Reason for leaving: Completion of Project

REFERENCE: Michael Muller - VP Project Implementation - +277********

*******.*******@*******.***

Company: Anglo American - Base Metal Refinery Expansion Project. Brownfield &

Green Fields

Web Page: http://www.angloamericanplatinum.com/

Period: April 2010 – 31 May 2011

Position: Project QA/QC Representative (Owners Team)

Duties:

Supervise EPC contractor and subcontractors, on behalf of the owner, to carry out inspection / monitor and ensure compliance with project-specific QA/QC requirements such as, project specifications, inspection procedures, checklists, ITPs,

Responsible for inspection requirements of static, rotating and packaged equipment material receipt, preservation, installation and testing at site during construction phase

Responsible for final inspections on all disciplines, with EPC contractor and acceptance of construction completion on behalf of the owner signing off C1.

Assisting QA/QC Manager & Commissioning Manager of the EPC contractor in all quality concerns and design queries on site.

Final review and acceptance of Operation Manuals & data packs (completion dossiers).

Raise of NCR’S on critical items were EPC contractor did not comply.

Review of Concessions raised by EPC contractor.

Disciplines: Earthworks, civil, acid proofing, mechanical, piping, tankage, & structural,

Writing a weekly report on final inspections done.

Reason for leaving: Completion of Project

REFERENCE: Alwyn Botha – OT Manager -083******* email: *******@*********.***

Company: E-PC Engineering & Projects Company Limited (Aveng Group).

EPCM Greenfield Project

Position held: Project QA/QC Manager

Period: December 2007 – 31 July 2009.

Rotation: 8 Weeks on & 11 Days Off

Reason for leaving: Completion of Project

Project: Kayelekera Uranium Process plant – Malawi, Turnkey Project; Green fields

Companies under site Management: 11 Companies

Web Page: http://www.paladinenergy.com.au/

Duties:

Working on a green field’s project for E-pc who is part of the Aveng Group.

Giving Site access to contractors in different areas of the plant.

Final inspection with Client before handover of completed data packs.

Ensuring that all quality related matters are in compliance with project requirements.

Working with multiple Contractors on a large construction project.

Review and approving all contractors’ documentation.

Conducting regular interface's with Construction Manager to plan proactively and implement quality improvement measures.

Ensuring the inspection of materials received on site.

Inspection on all material delivered and release for installation.

Approval of QCP ‘S, ITPs, WPQR, WPS, Procedures etc.

Auditing on all construction companies on site Data packs, Procedures etc.

Bulk Earth works, civil works, mechanical, piping, structural, E & I.

Inspections done on all the above on a daily basis ensuring inspections of installations are taking place when advised by Construction

Monitoring quality control for each definable area/section of work

Witness of all pressure testing done on site.

Working with Commissioning team.

REFERENCES:

Mr. Mike Turner – E-pc, Construction Manager 079*******/+271********, ****.******@**********.***

Mr. Dave Stubbs - Owner (Paladin Energy) Construction Manager 002*-****** 2772

DB THERMAL

Position held: QC Inspector – SASOL 1 Sasolburg Oil & Gas Wax Plant

Web Page: http://www.sasol.co.za/

Period: August 2006 – 5 June 2007 End of Contract

Reason for leaving: End of Contract

Duties:

Compiling of Data Pack

MFD’s/P&ID’s and marking up

Inspections on HP/LP piping systems/Structural/Mechanical

Doing as builds drawings/ Design Queries/ Hydro testing & test documentation for final inspection

Doing inspections and final inspections with Client

Working in accordance with QCP’s /ITP’s / Specifications & Design codes

Control reporting and processing of non-conformances

All documentation in accordance with ISO Standards

REFERENCES:

Mr. MI Khan

Mobile: 083*******

GRINAKER – LTA

Position held: QC Inspector – Sasol 2 &3 Secunda, Oil & Gas, Polypropylene Plant

Web Page: http://www.sasol.co.za/

Period: March 2005 – Aug 2006

Reason for leaving: End of Contract

Duties:

Compiling of Data Pack

MFD’s/P&ID’s and marking up

Inspections on HP/LP piping systems/Structural/Mechanical

Doing as builds drawings/ Design Queries/ Hydro testing & test documentation for final inspection

Doing inspections and final inspections with Client

Working in accordance with QCP’s /ITP’s / Specifications & Design codes

Control reporting and processing of non-conformances

All documentation in accordance with ISO Standards

REFERENCES:

Mr. Jeff Pillay

Mobile: 073*******

L&C STEINMULLER

Web Page: http://www.sasol.co.za/

Position held: Boilermaker / QC Inspector – Sasol 2 &3 Secunda, Oil & Gas, Polypropylene Plant

Duties:

Compiling of Data Pack

MFD’s/P&ID’s and marking up

Inspections on HP/LP piping systems/Structural/Mechanical

Doing as builds drawings/ Design Queries/ Hydro testing & test documentation for final inspection

Doing inspections and final inspections with Client

Working in accordance with QCP’s /ITP’s / Specifications & Design codes

Control reporting and processing of non-conformances

All documentation in accordance with ISO Standards

Position held: Maintenance Foreman - Gasifiers Sasol 2 & 3 Oil & Gas, Mechanical and Piping.

Period: April 2000 – February 2005

Duties: Maintenance Foreman

Leaving: End of Maintenance Contract

Babcock Africa.

Period: 1994 - 1999

Duties: Boilermaker apprentice 5 Years on coal fired Power Pants.

Worked at various power plants, sugar mills and paper mills &. Oil & Gas

Duties: Maintenance, Boilermaker/Pipe fitter/Mechanical fitter.

Period: 1990 – 1994

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